Compax Industrial Systems Pvt. Ltd... Bhosari, Pune, Maharashtra

A Cold Box Core shooter or a Battery of Core shooters A Trimming Station for deburring of Cores A Core Coating Station for coating the Cores to the optimum level A Pallet or Conveyor based Delivery Station for collection / transfer of the coated cores A dedicated Robot to suit all the Core handling operations - from Core retrieval to transfer of coated Cores Gripper cleaning systems SPECIALLY TAILORED & TOOLED UP ROBOTIC CORE CENTRES WITH INTEGRAL SAND PREPARATION & FEEDING SYSTEMS, CORE COATING, DRYING & HANDLING SYSTEMS ARE DESIGNED & EXECUTED TO SUIT REQUIREMENTS

Best suited for high volume repetitive core production Saves Investment , Space ,Energy & Human resources Simultaneous Usage of 3/4 different toolings possible in Carousels Use of identical two toolings possible in twin shuttle units with provision for loose pieces Available for horizontal as well as vertical parting of tooling Pneumatically / Hydraulically operated versions available Fully automatic operation with user friendly state-of-the-art PLC technology Can be inter phased with Robot for core handling and core finishing activity

Mechanized molding plant with air pulse and/or pressing or molding machines of the Retomat, Foromat design with molding sand preparation and conditioning.

We are the leading manufacturer of Core shooting machines. our Products are known for the High Technology employed, high level of Quality & Performance

Continuous mixer with processing performance of the form 3 ° - 8 t / hThe outreach center equipment rack to middle molding material outlet is the standard version of 3500 mm. Furthermore, the continuous mixer at the customer with radii of 3100mm and 4100mm are available. Scope of Application The continuous mixer CM 3-8 series are used for the continuous preparation of molding materials in the no-bake process on Furan, Phenol or Polyorethanbasis. The continuous mixer CM 3-8 are used for the production of cores or molds. Special Features Proven mixers for homogeneous preparation of molding materials with high wear resistance. Maintenance-friendly design by opened lateral troughs with quick release buckles. High level of safety through safety switches are at the trough shell closure. Equipment of mixers with wear shells with long service life. Mixing auger with adjustable mixing blades blanks and screwed mixing flights running records as wear protection. Overflow records are a wear-resistant white cast iron with very high durability. The mixing blade inserts can be easily replaced. Two articulated continuous mixers are equipped as standard with a mixer Sandzuführschnecke. The hinges are rotated manually and are braked individually. For quick sand change, the sand is fed to the mixer via an enclosed conveyor belt.. The pivoting of the continuous mixer is done manually by the operator at a height adjustable swivel bracket to which the control box is mounted. The control box is equipped with switches for pivot brakes, 5-step recipe switches, technological stop, switch for fat and lean mixture and the switch for mixed sizes. The dosing of the regrind / new sand is via electro-pneumatic control Sanddosierschieber, which are mounted on supply pipes or bunker runs. The adjustment of the amount of sand is continuous and takes place at the control cabinet without manual adjustments. Frequency-controlled dose over Spindeldosierpumpen Metering resin and hardener into the mixer. Spindeldosierpumpen is a volumetric dosing, which operates with high dosing. This metering pumps require very little maintenance and are wear-resistant. The dosing pumps can be supplied from the customer's own loops or are part of a Gebindelagerdosiereinrichtung. Measurement of sand temperature in the sand supply and temperature-dependent hardener Binder and hardener feed monitoring Binder and hardener supply monitoring and control (optional) PLC control the plant with recipe entries and recipe storing the cabinet and demand on the control box. Programs for review by sand and binder components.

Job rated sturdy models available for Vertically / Horizontally or Multiple parted Tooling. Swing Door (Side swing or Front swing) and Rollover models available with Pneumatic or Hydraulic operation. Short Cycle times Operations Controlled by state of the Art PLC technology. Versions available for Electrical / LPG based Heating System with suitable controls. Choice of Pullouts / Ejection systems. Customised models offered to accommodate special tooling apart from standard sizes. Can be supplemented with individual or Centralised Auto Sand feed systems.

Fully automatic operation. Efficient Sand mixers with SS lining deliver High quality of Sand mix. Accurate Sand batching using load cells Automatic binder dosing system with volumetric control. Incorporates customized system elements like Bucket elevator, Vibratory feeder, Belt conveyor, Sand silos, Sand batching system, Binder dosing, Sand Mixing system & Sand dispensing system. Can also be equipped with Sand drying & Cooling arrangements. Specially designed PLC based control panel to synchronize fully automatic operations to meet the requirement of every production center and effective process control. Can be equipped with 'SCADA' based Data Acquisition & MIS ( Management Information System ) for integrated production management & control

Saves costly CO2 gas. No Choking, No Freezing, No Wastage. Economical for Core & Mould Production by CO2 cured Binder systems (CO2 silicate process / CO2 cured phenolic binder system). Special units for CO2 cured phenolic binders Easy to operate, No fatigue to the operator Consistent quality of Cores/ Moulds -No Over Gassing/ Under Gassing. No Human skill/ judgment required Adaptable with existing Core making machines for automation of Core making. Multi operator units available on request.

Proven gas generator systems with consistent high quality curing property with Air or Inert gas a carrier medium. Can be inter phased with exisiting Cold Box core shooters or for conversion from Shell to Coldbox. Fully automatic unit using latest PLC technology. Special dual gassing & dual purging technique for fast and efficient curing & excellent core strength. Units with proportional valve technology also available. Option of multiple injection of Amine gas.

Best suited for 'High volume-High quality' core production with Horizontal, Vertical or Multiple parted tooling. Wide choice of job rated Core production units in INTERNATIONAL / STANDARD / ECONOMY series models with Shot Capacities upto 150 kg. Adaptable Machines to accommodate upto 6 part Toolings Energy efficient units with Hydraulic / Pneumatic / Motorised operations. High tooling clamping forces. Up graded Curing systems with air as carrier medium ensuring optimum Amine consumption. Option of multipoint gassing techniques. Shorter Machine Cycle times controlled by user friendly PLC technology. Odour free equipments with totally enclosed units with exhaust systems. Candle-less operation to suite critical core requirements. Flexible choice of Core retrieval systems. Flexible and Easy Tool Changeover with Quick Changeover systems or Vaccum Clamping systems.

Equipment designed for high efficiency, high productivity & high die clamping force Rising Pressurization Characteristics" using servo control to control the pressurization cycle precisely. Data Management, Analysis system, Fault diagnostics & entire PLC control enable higher efficiency & control. Ideally suited for high quality production of Alloy castings like wheels, steering columns etc. Can be equipped with Robotic casting handling.

IT IS SPECIALLY TAILORED & TOOLED UP ROBOTIC CORE CENTRES WITH INTEGRAL SAND PREPARATION & FEEDING SYSTEMS, CORE COATING, DRYING & HANDLING SYSTEMS ARE DESIGNED & EXECUTED TO SUIT REQUIREMENTS

Fully automatic casting finishing center for grinding, cutting, milling and sawing. Machine concept for small and medium production bach sizes. Best accessibility to the machining sections. Simply programming of machining data without specuialized personnel. Optimal operator protection by personal-safe human-machine-communication. CNC-controlled five-axis machinery concept for three-dimensional machining. Energy efficient drive technology. Optimized scrap disposal.