DVC Process technologist Baner, Pune, Maharashtra

The cold oil enters shell side of FEVAC™ at one end under vacuum. It flows through baffles and channels which ensure efficient heat exchange between shell and tube side fluids. After reaching the other end of shell, oil flows to deodorizer by gravity.

SCR-EVAP™ Scrapped Surface Heat Exchanger are commonly used in food, chemical and pharmaceutical industries. It is ideally suited for products that are viscous, sticky and fouling. In SCR-EVAP™ product is brought in contact with the heat transfer surface which is rapidly and continuously scraped, thereby achieving high heat transfer coefficients. In addition to maintaining efficient and uniform heat transfer, the scraper blades also provide simultaneous mixing and agitation. Since, product is in contact with the heating surface only for few seconds, it is prevented from scorching and other undesirable reactions. SCR-EVAP™ consists of a cylindrical shell with rotor. The cylindrical shell has a heating jacket containing heating medium as steam or hot water. Mechanical seal at each end of rotor prevents leakage and contamination of product. It is provided with a VFD for speed variation. Itis versatile in its applications and various unit operations can be carried out with it simultaneously

Number Of Flower : Scraped Surface Heat Exchanger

Material : Stainless Steel

Certification : CE Certified

Grade : ASTM

Condition : New

Automatic Grade : Manual

Total Carbohydrate : 2 Years

Driven : Electric

Brand Name : DVC

REGV™, Regenerative Vacuum Heat Exchanger, recovers heat of deodorized edible oils and fats by cooling it in deodorizing stage which in turn heats incoming bleached oil. This heat exchange occurs under vacuum and sparging steam conditions.

Number Of Flower : Heat Exchangers

Material : Stainless Steel

Certification : CE Certified

Application : Oil

Grade : ASTM

Condition : New

Automatic Grade : Manual

Total Carbohydrate : 2 Years

In recent years, the process improvement in seed extraction plants is laying great emphasis on energy efficiency, cost effectiveness and improved meal quality to meet domestic as well as global market demand. Considering all these important factors and with the help of modern techniques in process engineering design, DVC Process Technologists offers Oil Seed Extraction plants up to 1000 MTD.

Number Of Flower : Edible Oil Extraction Machinery

Certification : CE Certified

Condition : New

Driven Type : Electric

Total Carbohydrate : 1year

Brand Name : DVC

highshear™ dynamic mixers are designed for efficient dispersion and homogenization of reagents in oil. the degree of refining edible oil solely depends on the dispersion of reagents used in degumming, acid conditioning, neutralization and water washing processes. Highshear™ mixer is a vertically mounted inline mixer which effectively disperses reagents in oil with high-intensity. The efficient mixing improves contact of reagents with impurities in oil. highshear™ mixers are available in different sizes for different capacities and duties. The mixers are made of stainless steel and have mechanical seal. It is provided with vfd for smooth start up and speed control which gives operational flexibility. highly robust highshear™ mixers with high performance and trouble-free operations are working successfully in all the installations supplied world-wide.

Number Of Flower : Edible Oil Refinery Plant

Application : Refinfing Oil

Certification : ISO 9001:2015

Condition : New

Automatic Grade : Fully Automatic

Driven Type : Electric

Total Carbohydrate : 1year

Brand Name : DVC

Application : Dispersion Of Reagents Used In Degumming, Acid Conditioning, Neutralization And Water Washing Proces

After-Sales Service Provided : Yes

It separates fats and oils into more solid and more liquid fractions with respect to their different melting points.

Brand Name : DVC

Grade : CE

Packaging Type : AS PER MANUFACTURING STANDARD

soybean is an excellent raw material for the protein source. For the production of protein concentrates and protein isolates which are needed for the human consumption, high pdi meal is required (pdi value 75). with conventional method of de-solventising, the hp steam gets condensed during de-solventizing which produces meal of 20 – 30 pdi, that is not suitable for high value products from soybean meal.

Dewaxing or Winterization is a process to remove solids (saturated glycerides or waxes) from oil. These solids cause cloudiness in oil at low temperature. This process is suitable for oils like Sunflower Oil, Cottonseed Oil, Corn Oil, Ricebran Oil etc which have wax contents more than permissible limit. The oil is mixed with filter-aid and is cooled at desired temperature in Crystallizers. Crystallizers are equipped with agitator to bring first crystals into contact with more oil to make bigger crystals. It also has cooling coils which ensures gradual cooling of oil to the crystallization temperature. After the desired crystallization time, the oil mass is filtered in plate and frame filters/horizontal PLF/gravity filters where crystallized waxes separate from oil.  

Number Of Flower : Edible Oil Refinery Plant

Application : Refinfing Oil

Certification : CE Certified

Condition : New

Automatic Grade : Automatic, Fully Automatic

Driven Type : Electric

Total Carbohydrate : 1year

Brand Name : DVC

Application : Edible Oil Refinery Plant

After-Sales Service Provided : Yes

in addition to color pigments, bleaching also removes residual phosphatides, metal contaminants, soaps and oxidation products. dvc’s hibleach™ stages oil undergoes pre-treatment with phosphoric acid/citric acid and the pre-treated oil is given a pre-determined retention before going to the bleacher. This step splits soap and traps metal contaminants. the pre-treated oil is mixed with bleaching earth in inline static mixer, where oil and bleaching earth is formed before enteringthe bleacher. hibleach™ bleacher is equipped with mechanical agitation and steam sparging for better contact between oil and bleaching earth. Bleacher is kept under vacuum of 710 mm hg. A retention time of 40 – 60 minutes is given to slurry for efficient contact and adsorption of color pigments and other impurities on to the bleaching earth. the slurry is then sent to pressure leaf filters for filtration of bleaching earth from oil, followed by polish filtration. The spent cake is then dried by steam blowing to remove oil from it.    

Number Of Flower : Edible Oil Refinery Plant

Application : Refinfing Oil

Certification : CE Certified

Condition : New

Automatic Grade : Automatic, Fully Automatic

Driven Type : Electric

Total Carbohydrate : 1year

Brand Name : DVC

Application : EDIBLE OIL REFINERY

Production Capacity : AS PER REQUIREMENT

After-Sales Service Provided : YES

Choosing the right technology partner for biodiesel processing is critical to meet the challenges of feedstock treatment, yields, quality and consumptions of chemicals & utilities. DVC Process Technologists offers the best solutions for commercial viability in the processing of the most challenging feedstocks, through both chemicals as well as enzymatic routes over various capacities.

Number Of Flower : Biodiesel Production Plant

Application : Producing Diesel

Certification : CE Certified

Automatic Grade : Semi Automatic

Driven Type : Electric

Total Carbohydrate : 1year

Soap mixture generated in neutralization stage contains soap, neutral oil and traces of free alkali. It is stored in a storage tank and sent further for splitting. The soapstock is treated with caustic lye to saponify neutral oil and sent to Acidulation reactors for splitting. In these reactors, soapstock is mixed with sulphuric acid which liberates fatty acids and unreacted glycerides in the form of oily mixture known as Acid Oil. Acid oil is washed with hot water which makes it free from mineral acidity.

Number Of Flower : Acid Oil Plant

Application : BIODIESEL AND SOAP MAKING

Certification : CE Certified

Capacity : 5 TPD

Automatic Grade : Semi Automatic

Driven Type : Electric

Total Carbohydrate : 1year

Gums which are removed in Water degumming stage, pose a critical disposal problem. To overcome this, gums can be dried and converted to Lecithin. The hydrated gums extracted in water degumming process are heated to 90 – 100 deg C and passed through series of Scrapped Surface heat exchangers and Evaporators where moisture is removed and brought to below 0.5%. It is a two stage drying process i.e. at 50 mm Hg abs and 20 mm Hg abs pressures. The resultant dried gums are very light in color which has high commercial value in local as well as global market. Dried gums are processed further for Lecithin powder manufacturing. Soy Lecithin is a very good emulsifier and is typically used in confectionaries, bakery products and pharmaceutical industries.

Number Of Flower : Edible Gums

Application : PHARMACEUTICAL USE

Certifications : CE

Brand Name : DVC

Certification : CE

One of the key steps in the refining process is the elimination of impurities from crude vegetable oils, especially the phosphatides or so-called gums. They need to be removed for two main reasons: they are responsible for high refining losses and they decompose, darken the oil due to their thermal instability.