Unik Techno Systems Pvt. Ltd. Bhosari, Pune, Maharashtra

    1. Capable of dry charging automotive and industrial battery negative plates. 2. Batch process gives consistent quality plates with over ninety per cent free lead content.     Plates have high capacity charge retention. 3. No environmental problems. 4. Compact size with low layout cost. 5. Automatic cycle duration of eight to ten hours. 6. Rugged construction. 7. Easy to operate. 8. High productivity. 9. Low maintenance costs. 10. All work instructions documented and given. 11. Maintenance and service manual supplied along with the machine. 12. Operator training provided at our works. 13. Standard components used in the manufacture. 14. All safety parameters considered. 15. No fumes or residual waste. 16. PLC and data logger ensure accurate process control. FAQ's   1. What are the advantages of selling a dry charged battery as against a dry uncharged battery assembled with formed plates? A battery dealer is a person who never wants to displease his customer and at the same time wants to have the maximum business. This is not unusual in any region and understandable from the businessman’s point of view. If a battery manufacturer gives the dealer a dry charged battery the manufacturer and dealer derive the following benefits:- The rest period after acid filling is around 2 hrs. as against 12 to 16 hrs. There are no batteries lying around waiting for charging and occupying costly floor space. The charging duration after acid filling is 8 to 12 hrs. as against 55 to 72 hrs. The need for capital investment in costly chargers is eliminated. The charge input is 1 C as against 3 to 5 C – thereby charging cost is lowered. The inventory carrying cost at dealer’s premises w.r.t. charged battery holding in stock is substantially reduced. The quality of batteries delivered to customers is good since batteries do not get heated during initial charging thereby damaging the internal components of the battery. Due to this reason the battery warranty claims are reduced / eliminated. The possibilities for export of batteries / battery plates open up leading to a wider market penetration. 2. Is it possible to use the dry charging machine for drying industrial battery (stationary & traction) negative formed plates ? Yes – the machine can be used to dry the formed negative plates of any type of lead acid battery. I.e. automotive, motor cycle, SMF, stationary, semi traction or traction battery. 3. In what way is a dry charged battery different from a battery made with formed plates ? In the case of battery made with formed dried plates the positive plates are fully charged whereas the negative plates have discharged after formation due to the oxidation reaction which is an exothermic reaction that has taken place when the plates were taken out of the formation jars. Due to this phenomenon batteries made with formed plates need a long duration of charging at a slow rate of charging i.e. low current input. The input in terms of Ah is also high. Basically the negative plates need to be charged without heating up the positives which are already fully charged. In the case of battery made with dry charged formed negative plates and dried formed positive plates the batteries can be commissioned fast since the negatives are not discharged after formation. 4. For how long a duration do the negative plates stored as plates retain its dry charge characteristics? The retention of dry charge characteristics in negative plates shall depend on the method of storage of plates and the nature and quantity of certain additives in the negative paste mix. If the plates are not exposed to atmospheric moisture and oxygen the period of storage can be as long as 12 to 15 months. It is therefore necessary to cover the fully dried cool plates with polythene wrapping in a suitable manner. Dried silica gel pouches in cotton bags help in keeping plates dry. Further at the time of negative paste mix preparation an addition of oil or stearic acid is recommended. This forms a protective layer on plate surface preventing oxidation of negative plates with a consequent loss of dry charge characteristics. 5. For how long a duration does an assembled battery having dry charged negative plates retain its dry charge characteristics? The retention of dry charge characteristics in an assembled battery shall depend to a great extent on The residual acid in the negative dry plates. The residual acid in the dried positive plates. The residual moisture in the dried positive plates. The sealing of vent holes of the battery to prevent moisture ingress. Since moisture from positive plates can travel to negative plates and start the oxidation process it is necessary to dry the positive plates also thoroughly before assembly.Residual acid in either positive or negative plates can cause deterioration of dry charge characteristics since the hygroscopic sulphuric acid can attract the atmospheric moisture leading to oxidation of negative plates 6. What is the quality parameter which indicates that the dried plates are of acceptable nature? The free lead content in the active material of formed dry negative plates – taken out of the machine after correct processing – is an indicator of the quality of the plate. 7. How can this free lead content be verified? This can be verified by chemical testing in the laboratory. In case detailed procedure of testing is required please contact M/s Unik Techno Systems Pvt. Ltd.. 8. Is there any other simple method which indicates that the dried negative plates are of acceptable quality? A simple indication is available if it is observed that the assembled battery temperature does not increase more than 8 degree Celsius to 10 degree Celsius. sp.gr. does not fall by over 0.02 to 0.04 points. over a one hour period after filling of acid in the battery. 9. How important is the washing of negative plates prior to dry charge process? It is important to wash the negative plates free of acid and check whether the wash water pH is between 5.5 to 6.0 prior to loading the plates on to the dry charging chamber. Please note that it is equally important to load the washed plates into the machine within an hour of such a complete wash – free of acid. In case the plates have to be stored for a long period in water after washing, it is necessary to retain some acidity in the water. Hence it is recommended to do the washing in two stages. In stage one wash plates such that the wash water pH is around 4.5 to 5.5. Keep negative plates in a tank of such an acidic water. As and when the negative plates are to be dried and approx. an hour or so prior to loading into the machine the second stage of washing can be carried out i.e. plates can be washed to a pH of 5.5 to 6.0. If the plates are not washed completely free of acid prior to loading on to the machines the seals of the vacuum pump shall get damaged leading to machine breakdown and production downtime.

1. Low on running cost- 2 HP for conveyor belt & 0.75 HP for feeder hopper motor     2. Ideal for small batches of even 800 to 1000 kgs. oxide pasting   3. Variable frequency drive to vary belt speed provided in control panel   4. Low on maintenance cost   5. Unskilled workmen can be easily trained to operate the machine.     Technical Support       1. Trial run can be done by pasting your grids at our works prior to dispatch of the machine.   2. Trial run can be done by pasting your grids at our works prior to dispatch of the machine.   3. Necessary guidance on aspects of machine installation shall be imparted and demonstrated at our    works free of cost.   4. Detailed manual shall be sent along with the machine at the time of supply.     FAQ's   1. What is the expected life of the Pasting Machine Belt? The Pasting Machine belt if properly cleaned and maintained as per recommendations can be used for 3,00,000 nos. of grids or 5,00,000 nos. of grids depending on your choice of belt i.e. it shall depend on whether you are using the Make A or the Make E belt supplied by us.   2. What is the approx. cost of belt in relation to the plate cost w.r.t pasting operation? Considering the cost of belt and the output from the belt in terms of belt life the cost works out to 4 paise per pasted plate.   3. In terms of maintenance what is the care to be taken and what are the spares to be maintained.? It is imperative that the machine is to be kept clean by washing thoroughly after the pasting has been completed i.e. at the end of the shift. As regards spares for maintenance purposes except for a few springs and paste scraper to scrape the paste from the belt and from pasted plate edges there are no spares to be maintained in stock by the user.   4. Is it necessary to maintain any other consumables as spares and if so what is the quantity recommended to be maintained? We strongly recommend that you maintain at least two pasting belts as spares at your end and also one roll of roller cloth at all times. This shall ensure that you can have an uninterrupted operation at your end without having to resort to last minute courier dispatch from our end.

We offer unik india! lead acid forklift battery 2 volt cells dry charged @ c5 rate of discharge each cell assembled with tubular positive & pasted negative plates with pe separator in pp container. The cells are in heat sealed type assembled in series in mild steel case painted with anti acid anti corrosive paint. The battery is fitted with flip top vent plug with proper battery cables, charging sockets, cell connectors welded type with plastic covers & lifting arrangement at the center on “width” side.

Country of Origin : India

Number Of Flower : Traction Batteries

Certification : ISO 9001:2008

Application : Power Storage

Availability : 900 kg

Condition : New

Total Carbohydrate : 1year

Driven : Electric

UNIK traction batteries are designed keeping the customer’s requirements in mind. They are usually supplied in wet charged condition so that the customer can use them immediately on receipt. They are otherwise supplied in dry charged condition to enable commissioning charge at the user’s end leading to savings on charging cost at the customer’s premises. The product is also designed for long & trouble-free service life. The robust design ensures that the battery performs well continuously on demanding cycling applications.

Traction batteries are designed keeping the customer’s requirements in mind. They are usually supplied in wet charged condition so that the customer can use them immediately on receipt. They are otherwise supplied in dry charged condition to enable commissioning charge at the user’s end leading to savings on charging cost at the customer’s premises. The product is also designed for long & trouble-free service life. The robust design ensures that the battery performs well continuously on demanding cycling applications.

Number Of Flower : Traction Batteries

Certification : ISO 9001:2008

Application : Power Storage

Availability : 100 - 1150 kg

Country of Origin : 24, 36, 48, 72

Condition : New

Total Carbohydrate : 1year

Driven : Electric

Country of Origin : India

Application : Industrial

Power : Manual Operation

The positive tubular plate filling mechanism comprises of an electromagnetic vibrator modified to prevent lead dust spillage. The plate filling cassette with aluminum spacers is designed such that the plates are filled effortlessly with minimum duration of vibrator usage. A hood around the vibrator contains the flying dust so that the dust collector can effectively pull it away from the operator. The dust collector with cartridge filter mechanism is so effective that all the flying dust pulled away from the operator to such an extent that the door of vibrator hood has to necessarily have an opening for air inlet. The fine 5 to 15 micron airborne lead oxide dust flying within the hood around the vibrator is sucked in to the dust collector by air currents developed by 0.5 to 0.7 m/s air rushing in to the hood through the front door. The dust laden air then passes through the filter cartridges where dust particles are collected on the filter element surface and 99.99% clean air is exhausted out to atmosphere. Due to dust collected on filter surface, the differential pressure across element starts to increase and during operation it remains steady between 100 to 150 mm WC indicating healthy operation of the unit. This is achieved by means of a reverse pulse jet mechanism controlled by a solenoid operated pulse valve and electronic timer. The frequency of cleaning is controlled automatically to maintain the optimum differential pressure across the filter elements resulting in 99.99% dust collection efficiency. Utility Requirement •Electric Power : 9 H.P. Connected Load – 3 Phase •Compressed Air : 6 kg/cm2       A Full View of The Filling Machine Complete With       - Feeder hopper   - Blender   - Rotary valve   - Vibrator with hood   - Bottom bar fixing station & dust collector     FAQ's   We understand that there are certain queries that often asked and so we decided to bring forth to You, our clients and customers a common platform where all frequently asked questions and queries are answered to the best of our abilities. 1. What is the vibration mechanism ? The vibration is achieved by using a electromagnetic vibrator table. It has been observed that dry filling of fine lead dust in tubular bags is best achieved using such a mechanism instead of unbalanced motors or cam type vibrators or jolters. 2. Can the vibration be adjusted ? Yes – it can be adjusted using the controller provided in the control panel along with the Positive Tubular Plate Filling Machine. Additional settings can be done by adjusting the vibrator base bolts. Please refer to O & M manual for a detailed sketch and instructions pertaining to this adjustment. 3. Can the Positive Tubular Plate Filling Machine be used to fill 6 mm dia tubular bags ? Yes – the machine can fill plates having. 5.7 mm, 6.0 mm, 8.0 mm, 8.4 mm dia. tubular bags with correspondingly suitable spine thicknesses. 25 spines, 23 spines, 19 spines or 15 spines tubular plates – up to a max. width of approx. 190 mm. 95 mm, 105 mm … up to 540 mm ht. plates. 4. What is the duration required for filling? The actual time of vibration filling is 1½ mins. However the loading of grids fitted with tubular bags into the cassette, subsequent vibration and unloading of filled plates from the cassette usually needs 4 to 6 mins. per cycle. 5. What is the expected productivity per 8 hr. shift? The productivity shall depend on the speed with which the workmen load grids into the cassette and unload filled plates from the cassette. The min. productivity per eight hour shift shall be in the range of 600 to 800 nos. depending on plate size. 6. How exactly does the dust collector work? The dust collector works very effectively pulling all dust away from the operators. The dust gets collected on the surface of the filter cartridges and clean air is exhausted out to the atmosphere. The blower fan remains ‘ON’ throughout creating the exhaust draft for the fine lead dust. The dust collected on the surface of the filter cartridges is dislodged by means of reverse pulse jet of air at regular periodic intervals which is controlled by a timer using diaphragm valve. The dust is collected in a container at the bottom of the hopper. This container should be emptied periodically. 7. What exactly does the differential pressure gauge of dust collector indicate? The differential pressure gauge indicates the pressure drop across the filter cartridge elements. This differential pressure is an indicator of the condition of the filter elements. More the differential pressure – more the dust accumulated on the filter cartridge. This pressure differential must be normally between 100 mm w.c. and 150 mm w.c.. The gauge has a full scale display up to 250 mm w.c. In case the indication exceeds 150 mm w.c. and remains there for long time you must check whether the exhaust flap is fully open. If yes, please close the flap up to 50% or more and check the gauge. In case the gauge indication is not as per recommendations and the suction of dust collector is not efficient / as required – remove the filter cartridges, clean it using compressed air and fit it in place again. You can also try OFFLINE pulsing i.e. keep the blower ON for about 30 minutes or so after the production of filling has been stopped for the day.

The UNIK heavy duty Sigma Paste Mixer is very different from the widely available mixers which look similar. UNIK mixers are superior and rugged. UNIK mixers have a solid stainless body unlike similar mixers which have SS lining. The tilting arrangement of UNIK mixers is far superior and very convenient to use. UNIK mixers have strong SS lids and not the light weight MS lids which corrode easily. UNIK mixers offer substantial savings to the user due to ‘no downtime cost’.

Serial nos. Change automatically after every punching, Punch mechanism electically heated and simple controller provided, Can be placed in line with the assembly equipments, Effortless punching mechanism ensures clearly visible numbers, Traceability of ptoduct ensured for futrue reference, 7 Digit numeric punch usually supplied as a part of the machine.

We are an major manufacturer and exporter in india for deep cycle lead acid dry charged batteries (tubular) for ev, golf cart, scrubber cleaning equipment wheel chair material transfer vehicle etc.

Brand Name : UNIK

      A side view of the machine with brushing arrangement clearly visible. The dust collection is effective & behind the brush mechanism with blower fan on top. Salient Features: No pollution & hence operator friendly Productivity automatically enhanced. Scrap generation collected in tray. Environment protected. Filter media automatically pulsed periodically by use of timers. Equipment is lightweight & hence easily portable Utility Requirements: Brushing motor needs 0.5 H.P. Power Blower motor needs 1.5 H.P. Power Compressed air required at 4 Kg./cm2 for periodic pulsing of filters. Control Panel: Wall mountable design. Operation on wall mounted panel restricted to blower motor start & stop only. Brush motor operation on the grinder for easy start & stop function. Panel input connection is simple with only one three phase incoming supply. Output connection from panel to be given to blower motor & brushing grinder motor & solenoid coil of pulsing valve.     FAQ's       1. How important is lug brushing? Is it really necessary? Lung brushing is important and hence necessary prior to group welding in the assembly department since removal of oxide from the lugs exposes the metal surface thereby ensuring a proper welding and bonding of the plates to the busbar. 2. In what way is lug brushing on machine butter compared to filing the plates? Manual filing of plates can result in uneven lug thickness causing lead runs during grouping. Such lead runs if undetected can be the reason for cell shorts and battery failure. Thus it is a quality related issue. Moreover filing of plates manually is laborious, time consuming and hence not economically viable. Further – in addition to productivity the rate of production with manual filing is low and hence unviable considering the competitive nature of today’s business environment. Lastly and not the least – manual filing is polluting whereas the lug brushing machine having the integrated dust collector ensures that the lead dust is collected in a tray resulting in substantial savings for today’s battery manufacturers clean setup. 3. Can the machine be used for industrial plates lug brushing? The machine can be used for positive & negative plates of standard size as well as narrow size automotive plates in addition to using these for all industrial plates. 4. How frequently does the filter media need cleaning? Cleaning of the filter media is done periodically with the help of compressed air. It is for this purpose thatcompressed air forms part of this machine’s utility requirement. A timer in the control panel ensures cleaningof the filter at regular intervals of one minute.

Lead Melting furnace of 400 kgs capacity to inside electrically heated with 6 Nos tubular heaters enclosed in three fabricated frames to prevent damage to heaters at the time of feeding lead ingots complete with electrical control panel suitable for mounting on wall. The electrical control panel shall have a temperature controller connected to a thermo couple fitted to the furnace and shall also have a timer to enable automatic switching ON at preset time prior to start of shift. The furnace shall have a hood for fume escape through a chimney. Ducting to chimney and chimney shall not be in our scope of supply.

We offer unik india! lead acid forklift battery 2 volt cells dry uncharged @ c5 rate of discharge each cell assembled with tubular positive & pasted negative plates with pe separator in pp container. The cells are in heat sealed type assembled in series in mild steel case painted with anti acid anti corrosive paint. The battery is fitted with flip top vent plug with proper battery cables, charging sockets, cell connectors welded type with plastic covers bolt - on flexible cable connector & lifting arrangement at the center on “width” side.

Number Of Flower : Forklift Battery

Certification : ISO 9001

Application : Lifting

Feature : Low Maintenance

Country of Origin : 12V, 24V, 30V, 36V, 6V

Driven Type : Battery

Country of Origin : India

We offer unik (india) brand tubular plates construction heat sealed polypropylene containers operational sp.gr. 1.290 nominal voltage 8v capacity 145ah @c5 17oah @c20 dry wt. In kgs (approx) ; 26 dimension : 260x180x295 mm (lxwxh) application uses scrubbers, sweepers, wheel chair, lifting platforms, golf cart duty cyclic duty type deep cycling terminal usually taper type. Also possible to supply l type duplex terminals state of charge usually supplied dry charged.

Number Of Flower : TUBULAR PLATE HIGH PERFORMANCE LONG LIFE

Brand Name : UNIK - INDIA

Country of Origin : 6 VOLT

Total Carbohydrate : 12 MONTHS

Model : AA 305

Country of Origin : India

Forklift / Traction Battery manufacturer & Exporter from Pune, India. We offer 24,. 30, 36, 48, 80 Volt upto 1350 AH capacity @C5 rating dry charged /Acid filled fully charged Batteries with option of  1. DIN (198 mm width ) BS (158 mm width( cells. 2.!Weld -on connections 3  Bolt on connections  4. AFS (water filling system) 5. Rema / Anderson equvallent sockets.                    

Country of Origin : India

Number Of Flower : Forklift Battery

Material : PP

Certification : ISO 9001

Application : Lifting

Feature : Low Maintenance

Country of Origin : 12V, 24V, 30V, 36V, 6V, 48 & 80

Driven Type : Battery

Charging Time : 3-6Hours

Brand Name : Unik

Condition : Dry Charged / acid filled fully charged

Material : Mild Steel

Finishing : Color Coated

Power Source : Electric

Country of Origin : 220 - 380 V

Capable of dry charging automotive and industrial battery negative plates, Batch process gives consistent quality plates with over ninety per cent free lead content. Plates have high capacity charge retention, No environmental problems, Compact size with low layout cost, Maintenance and service manual supplied along with the machine.

Brushing machine, A side view of the machine with brushing arrangement clearly visible. The dust collection is effective & behind the brush mechanism with blower fan on top. Salient Features: No pollution & hence operator friendly Productivity automatically enhanced. Scrap generation collected in tray. Environment protected. Filter media automatically pulsed periodically by use of timers. Equipment is lightweight & hence easily portable

Serial nos. change automatically after every punching.Height of punching mechanism made adjustable to suit battery height.Punch mechanism electrically heated and simple controller provided.Can be placed in line with the assembly equipments.Effortless punching mechanism ensures clearly visible numbers.Traceability of product ensured for future reference.7 digit numeric punch usually supplied as a part of the machine.Fixed alphanumeric punch can be supplied on specific request-optional extra.Changeable letters and numbers can be given as a set-optional extra.

Battery sealing machine, - The cells are tested for air leaks and batch number punched in this station after debeading has been completedSalient Features - Easy to setup for various sizes - especially heights - Suitable for both BS and DIN width of cells - Choice of adjustable or composite tooling - can be perated by even unskilled personnel

The UNIK Air Pressure Leak Tester is an equipment which will ensure that batteries with even minor leaks are detected. The equipment is a programmable micro processor based unit with various time settings that can be programmed through the keypads on the front of the controller. These timings are: 1. Fill Time during which the test pressure is filled in the component. 2. Settling Time during which the test pressure is stabilized evenly over the entire volume of the component. 3. Test Time during which the test component is subjected to leak test. 4. Exhaust Time used to exhaust the air from the test component. The settings of test pressure and permissible leak can be easily programmed with the help of keypads. The detailed test status and test results are displayed on 16 x 2 character alpha numeric LCD display providing record of the measured leak for each test along with other programmed parameters. The operating procedure is very simple once the battery under test has been clamped and test started. Once the equipment is started, the pressure fill cycle starts. The set test pressure is filled in the battery. This cycle continues till the set air pressure is filled within the set fill time. After fill time is over the inlet of air into battery is stopped. At this point of time if the pressure is not filled upto the set pressure specified limits the controller gives a Gross leak signal. In case there is no gross leak; settling time starts with the pressure stabilizing evenly in the battery compartment under test. After the settling time is over the test time starts. At the end of the set test time the reading is checked automatically and a comparison of pressure with preset value is done. If there is a drop in pressure during the test time and if this drop is greater than maximum permitted leak the fault indicator glows. In case the leakage is within acceptable specified limits the OK signal glows. An audio visual alarm helps in segregation of acceptable and rejected batteries thereby eliminating any possible error due to the operator’s subjective judgment.

We offer unik (india) brand tubular plates construction heat sealed polypropylene containers operational sp.gr. 1.290 nominal voltage 6v capacity 180 ah@c5 225ah@c20 dry wt. In kgs (approx) ; 24 dimension : 244 x 190 x 270 mm (lxwxh) application uses scrubbers, sweepers, wheel chair, lifting platforms, golf cart duty cyclic duty type deep cycling terminal usually taper type. Also possible to supply l type duplex terminals state of charge usually supplied dry charged.

Country of Origin : India

Number Of Flower : Traction Batteries

Certification : ISO 9001:2008

Application : Power Storage

Availability : 20-30kg

Country of Origin : 6V

Condition : New

Total Carbohydrate : 1year

Driven : Electric