Pressure Die Castings Dealers

Product Description: The enterprise is engaged in offering high quality Aluminium Pressure Die Casting, which is manufactured by fulfilling set industry standards and norms. The offered casting is manufactured using optimum quality aluminium and innovative technology by our experienced professionals at our sound production unit. The provided casting is accurate in dimension and rigorously examined on several measures of quality to ensure its quality. This casting is used to make various products. Features: Sturdiness Good Finish Dimensionally accurate Corrosion resistance

In this process, a metal mould/die is mounted on above a sealed furnace containing molten Aluminium metal. A riser tube connects the bottom of the die to the molten metal bath. The sealed furnace containing the molten metal is pressurised (typically 3-35 psi), and the metal is forced up into the mould/die slowly at a steady predetermined rate. It is important to determine the rate of filling to avoid entrapment of air and turbulence giving homogeneous defect free parts. The pressure is usually given to feed the defects like shrinkage normally associated with casting process. Once the casting has solidified (time duration 1-4 minutes typically), the pressure is released and the molten metal falls back into the bath, and the casting is ejected. Then the preparation for the next cycle begins. There is very high yields 90-95% in case of Low Pressure Die Casting leading because in effect the casting in a way acts as the gating system. Dr. Dinesh & Ramesh has set up their proprietary Low Pressure Die Casting system. Our system caters to parts from 0.5 kg to 25 kg in LPDC. The parts developed in Low Pressure offer advantages to other systems in homogeneity, yield (lowers process cost), strength as compared to other casting processes.

n die casting, molten metal is injected into a mold at high pressure. The pressure can range from about 1,400 psi to as high as 30,000 psi. By pressurizing the mold, the cast object will be more uniform and will display an attractive finish. In many cases very little or no post-casting machining is needed to complete the item. Pressure molding also provides for precise dimensional accuracy that is critical for parts used in products with interchangeable parts. Low pressure die casting is commonly used for larger non-critical parts. Whereas high pressure castings which are used for tight tolerance detailed geometry. High pressure die castings are able to maintain tighter tolerances and more detail than low pressure die casting because the extra pressure utilized is able to push the metal into more detailed features in the mold. High Pressure die castings have excellent surface finishes that are consistent dimensionally with precision features and minimum draft. There are two main die casting processes, and their use is dependent on the type of metal being cast:

Our reputed entity is engaged in offering a wide array of Aluminium Pressure Die Casting Component in the market. Our company is willingly engaged in rendering a vast variety of Pressure Die Casting Job Work to our clients. We hold expertise in offering a wide assortment of Aluminum Die Casting Component, which is highly demanded among our esteemed patrons. These casting components are widely accepted in domestic market all over the country. Our products are broadly used in casting pistons, cylinder heads, engine blocks and other machinery parts. The offered range is demanded high for their durability, strength and other specifications. These casting can be availed at market leading rates in stimulated time frame. Features : Dimensionally accurate Corrosion resistance Heat resistance

We provide aluminium pressure die casting: investment castings material : carbon steel alloy steel stainless steel copper alloys aluminum alloys customize metals capabilities : weight from few grams to 20 kg size parameters : 300mm x 300mm x 300mm installed capacity : 300 tones annum testing facilities : mechanical, chemical, ndt, hardness, hydro test, general inspection, micro structure test. Scope for industries : oil- petro chemical, marine, machined tools industries valves fitting & strainers & pump spares fire fighting equipments, automobile parts general engineering die casting- gravity & pressure material & capability : aluminum casting alloys - lm series bs 1490 1970 weight parameters:10 gm to 3 kg. Installed capacity : 150 mt annum testing facilities : mechanical, chemical, ndt, hardness, hydro test, general inspection, micro structure test advantages : tight tolerance strength high aesthetic look good surface finish markets we serve : engineering & automobile industry textile industry ,material handling electrical fitting industry.

we take this opportunity to introduce ourselves as a leading mould manufacturer, having presently a well-equipped precision tool room, which can cater to undertake design, development and manufacturing of various industrial plastic moulds, bakelite moulds, jig & fixtures, pressure die casting ,blow mould , street lighting , diffsuer ,impiller mould, automobiles part and tooling for industries.

  Aluminum Die Cast Parts produced by Baron International is a part diecaster of lower priced, better quality aluminum die cast parts, sometimes also known as castings, aluminum part castings, high pressure part die castings, or aluminum diecastings.Aluminum Pressure Die CastingHigh pressure die casting is a process we use to make aluminum die cast parts. We inject molten aluminum alloy metal under pressure into a steel die to produce aluminum parts. Diecasting is a very inexpensive aluminum part manufacturing process.   Aluminum Pressure Die CastingPrimarily we produce aluminum alloy die castings, but we also make some diecastings in zinc alloys. Our die cast design consultants will assist you with die casting aluminum part design, aluminum die casting prototypes, die cast tooling, machining of die cast parts and finish the surface of many kinds of die cast aluminum parts.The dimensional accuracy which Baron international maintains is one of our outstanding characteristics. We will create an "Operation Sheet" that has all the inspection points necessary to ship you the high pressure die casting parts you want. We provide a "Certificate of Conformance" with each shipment of high pressure die casting parts.we are able to ship to any locations in the world. In addition, Please call to determine the large shipment transit time. Aluminum Pressure Die CastingAluminum Pressure Die Casting Aluminum Pressure Die Casting

We are offering our clients with pressure die casting machines - hot chamber that are especially designed with high productivity and ease of operation in mind. These have hot-chambers of 200-1600 tons that help in manufacturing of zinc, lead or magnesium castings. Our machines have real-time closed loop injection control systems that are fixed with high performance electronics and closing systems for assuring the most productive machines available. For low energy usage and precise metal temperature control, our machines also have gooseneck, nozzle and furnace. In addition to this, the process monitoring and control systems of our machines give immediate feedback, if any critical process variables deviate from the established production criteria.

We provide our clients with a premium quality range of Aluminum Pressure Die Castings, which is made using best grade steel and iron that is procured from the most trustworthy vendors of the industry. Further, we use upgraded machinery & tools along with advance technology to ensure that these are able to fulfill the requirements of patrons engaged in various industries. To ensure that our patrons are satisfied with our range, we provide these dyes in different grades as per their given specifications. Some features are: Anti abrasion Anti corrosive Longer shelf life Functionally efficient

Our reputed entity is engaged in offering a wide array of Aluminium Pressure Die Casting Component in the market. Our company is willingly engaged in rendering a vast variety of Pressure Die Casting Job Work to our clients. We hold expertise in offering a wide assortment of Aluminum Die Casting Component, which is highly demanded among our esteemed patrons

We have expanded our production unit and installed cutting edge technology machineries to manufacture Aluminum Pressure Die Castings. With this, we have augmented our range of Die Casting and are competent to offer complete range of Aluminum Pressure Die Castings. We have installed brand new 120T, 180T and 260T Pressure Die Castings machines, which has multiplied our production capacity. Currently, there is 80% spare capacity available for HPDC castings. We have also installed a TUMBLAST type Shot Blasting Machine. With a Genset Back up of 25 KVA & 125KVA to support all machines including pressure die casting machines, we can cater huge orders for Aluminum Pressure Die Castings, in minimum possible time. 120T High pressure Die Casting Machine with MITSUBISHI PLC, 120 Tonnes Locking Force, Max Shot Capacity 1.2 kg, Tie Bar Dia 80mmm, Distance between tie bars 400x400, Die Opening Stroke 350mm. Ejector Stroke 85 mm180T High pressure Die Casting Machine with MITSUBISHI PLC, 180 Tonnes Locking Force, Max Shot Capacity 2.4 kg Tie Bar Dia 80mmm, Distance between tie bars 450x480, Die Opening Stroke 350mm. Ejector Stroke 85 mm260T High pressure Die Casting Machine with MITSUBISHI PLC, 260 Tonnes Locking Force, Max Shot Capacity 3.2 kg Tie Bar Dia 100mm, Distance between tie bars 520X520 Die Opening Stroke 400mm Ejector Stroke 100 mm.Two Stage Oil Fired Melting cum Holding Furnace – Capacity 150 kg. With Digital Temperature - 5 UNITS for GDC as well as HPDCScelnar Type Melting & Alloying Furnace – Capable of Producing Alloys in house and capable of feeding both above furnaces, Batch Capacity 150 kg. every hour– 1 UNIT3 Way Hydraulic Die Operating Machine – Capacity 2 Tonnes– platen Size 325 X 275 mm, Max Die block size 500 X 500 mm, Die Block Weight 100 kg each. (Electrically Actuated) with 2 HP hydraulic Power Pack – 2 MACHINES2 Way Hydraulic Die Operating Machine – Capacity 2 Tonnes– platen Size 325 X 275 mm, Max Die block size 500 X 500 mm, Die Block Weight 100 kg each. (Electrically Actuated) with 3 HP hydraulic Power Pack – 2 MACHINES TUMBLAST Type Shot Blasting Machine- 700X700mm with dust collector.Mechanised Fettling Shop – Consisting of vertical Band Saws, Abrasive Belt Grinding Machines, Abrasive Disk Grinding machines. Total 6 MachinesIn-house Tool Room with Turret Ram Type Milling Machine of ARGO (Taiwan) make, retrofitted Digital Readout System of 0.005 mm resolution, complete with accessories necessary for tool & die making. 1 MACHINE Access to Spectro Analysis at Menon Pistons, Access to Physical Test facility at FIE RESEARCH INSTITUTE locally, Access to 3D CMM within 500 meters from factory.

We are a huge supplier and manufacturer for Aluminium Pressure Die Casting Products. Our client base is very high and we serve all people across the world with our superior services. Aluminium Castings are manufactured by our talented workers who are working day and night to fulfill market demands. The expert team uses only standard process with best raw material to manufacture the Aluminium Pressure Die Casting.Our offerings in terms of Aluminium casting differs according to client flexibility. We believe in customer satisfaction and our team works hardly to achieve customer’s trust. Providing reliable Aluminium Pressure Die Casting Products from years has made us reputed and reliable in the market.   BASIC FEATURES OF ALUMINIUM PRESSURE DIE CASTING PRODUCTS ARE DEFINED AS UNDER : Aluminium Pressure Die Casting Products are corrosion resistance. Aluminium Pressure Die Casting Products have proper finishing in their each product. Flawless finishing has made Aluminium Pressure Die Casting Products superior among the buyers. Robust design is yet another feature of Aluminium Pressure Die Casting Products. We are always ready to help our clients in the entire manner by providing all types of Aluminium Pressure Die Casting Products. Our skilled and professional workers are trained properly to manufacture this product correctly. With the great expertise, you can face best Aluminium Products and satisfy your need according to your business demands. Providing proper and reliable Aluminium products in the market will make you the best one to rule the market easily and face huge profit.

Our Aluminium Pressure Die Castings are used for general engineering and automobile applications as per required design and specification by the customer. We are successful Suppliers and Exporters of Aluminium Pressure Die Castings from India. Aluminium Pressure Die Castings reduce or eliminate the need for secondary machining operations. Our Aluminium Pressure Die Castings have excellent dimensional accuracy, casting of low fluidity metals and smooth cast surfaces.Key Features : Excellent dimensional accuracy Smooth cast surfaces Thinner walls can be cast as compared to sand and permanent mold casting Inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces). Reduces or eliminates secondary machining operations. Rapid production rates. Casting of low fluidity metals.

Over 15 LPDC machines, Annual processing capacity of 4000 tons of aluminium casting, In-house facilities for manufacturing sand cores, Daily production of over 20,000 components, In-house facility for T6 Heat Treatment, Porosity inspection using state of art X-Ray inspection with 3D CT Capabilities.

Pressure Die Casting At LPT, The process of High Pressure Die Casting is made possible through HMT-BHULER machines with a range of 250 tons to 415 tons capacities. These machines are supported with auto ladlers and the furnaces are equipped with automatic temperature control system. Today LPT can manufacture any complicated casting up to 4 kg. in HPDC process using latest technology, Through considerable knowledge of the die casting process, we have been able to create new standards of excellence. Gravity Die Casting With the compact Gravity Die Casting set-up, LPT can manufacture castings up to 10 Kg. Different types of cores is used as per the need of the casting. Our Specialty We assist the customer in their product design thru early supplier involvement programs, so as to deliver the full benefits of the process to our customer. Our ability to cast close tolerance profile which often results in reducing the need for secondary operations, giving cost benefit to our customers. Post-Casting Operations CNC Machining Conventional Machining Dip Painting Shot Blasting Vibratory Finishing Powder Coating