TOP GEAR TRANSMISSION PVT LTD MIDC, Satara, Maharashtra

We are into sales of Worm reduction gear boxes. These Gear boxes find their application where high precision is needed. The main feature of these gearboxes is high degree of modularity.The range consists of the helical CMG, bevel helical CMB, parallel shaft-mounted ATS, worm gear CM-CMM, as well as the CMP-CMPU pre-stage worm gearboxes and . The range is made of aluminium and covers torques up to 1000 Nm

The Worm Planetary Drives offered by Top gear is demanded by certain industrial applications where high reduction ratios are required; operation should have irreversible & self locking type and demands for low noise requirements too. The worm gearbox at certain reduction are 100 % irreversible hence this feature at input drive & high torque capacity multiplication at output side by use of planetary drive has given ultimate product to many applications. The prime moves are mainly used as female type hollow input where direct electric motor can be coupled as male female coupling. The output mounting can be offered either foot mounting or flange mounting where the output shaft can be offered as cylindrical type or male / female splined type also.

Power Ratio : 0.17 kw to 10 kw

Mounting : Foot / Flange

Top gear has got a wide range of Traction Drives in TD series. These drives are used in Crawler application for any mobile equipments like cranes, drilling rigs, excavators and many more. The constructional feature of this type of gear box is that it has got tapered roller bearings to take care of thrust and radial loads in addition to transmit torque. One end is fixed to the equipment frame and generally sprocket is fitted on the hub which gets connected to the crawler chain. The transmission construction is single, double or triples stage compact planetary system. The provision for free wheeling by disconnecting the drive pinion is optional. The parking brakes supplied are multi disc spring loaded and hydraulically released.

Radial Load : 10000 N to 500000 N

Torque : 300 Nm to 250000 Nm

India being world’s 2nd Largest Sugar producer is heavily dependent on Sugar Industry to drive its economy. Sugar Industry in itself has become a Profit Centre as the raw material sugar cane can, other than sugar, be transformed into alcohol, Ethanol, organic Fertilizers and electric energy for internal process use.

The range of slewing drives offered by Top gear are being widely used in various applications like a drilling rigs, cranes, wind mill, stackers, loaders, excavators, where the application demands rotation of equipment @ 360 degree. The constructional feature of slew drive has got sturdy roller bearings to take care of the radial & axial loads on output shafts. The pinion gear which meshes with the slew ring have positive corrections to take care the proper meshing & life of slewing ring.

The constructional feature of slew drive has got sturdy roller bearings to take care of the radial & axial loads on output shafts. The pinion gear which meshes with the slew ring have positive corrections to take care the proper meshing & life of slewing ring.The range of slewing drives offered by Top gear are being widely used in various applications like a drilling rigs, cranes, wind mill, stackers, loaders, excavators, where the application demands rotation of equipment @ 360 degree.

Reduction Ratio : 12:1 to 1000: 1

Top gear offers a range of shaft mounted speed reducers to be used in various applications where the application demands to eliminate foundation and direct alignment. The SMSR series have got three ratios as 5:1, 13:1 & 20:1 and input offered as a solid shaft which can be connected by belt pulley supplied along with adjustable torque arm.AD series gear boxes are offer as heavy duty & higher reduction ratios and widely used in EOT cranes & many applications including material handling, chemical industry. The motor mounted as male female couplings & torque arm provided to take care of reaction torque.

Rated Power : 2 Kw To 50 Kw

We are also into sales of low backlash Servo Planetary Gear boxes which find their application were high precision output is needed. These are low noise compact gear boxes. These are suitable where there are reasonable space constraints. These gearboxes find their application in packaging industry, Automation Industry.

We are into sales of Worm reduction gear boxes. These Gear boxes find their application where high precision is needed. The main feature of these gearboxes is high degree of modularity.The range consists of the helical CMG, bevel helical CMB, parallel shaft-mounted ATS, worm gear CM-CMM, as well as the CMP-CMPU pre-stage worm gearboxes and . The range is made of aluminium and covers torques up to 1000 Nm

Planetary geared motor is offer in modular design with wide a range of variety. The geared motors are offered with IEC motors having ISI standard with IP55 protection & S 4 Class duty, 50 Hz & 440 Volts. The geared motor can be supplied along with electromagnetic brake too as per the demand.Constructional features of planetary geared motors design is space saving & compact in size .It has high torque to weight ratio compared to conventional geared motors.

Power : 0.17 kW to 75 kW

Speed : 0.001 RPM to 400 RPM

The Gear boxes often called as Conical Mixer & where the vessel is conical shaped & at the periphery one screw along with central gear box arm rotates @ 30 to 45 rpm as well as the arm rotates as per required speed @ 1 rpm. The conical mixers are becoming popular in chemical & pharmaceutical industries over horizontal blenders due to its higher productivity & power saving by 70 %. The distinct advantage of use of conical mixer is, it generates minimum heat and minimizes product distortion. The Nauta has got two different input drives of different capacity and also are supplied in double called as combi drive.

Capacity : 5 kW to 20 Kw

Screw Speed : 40 to 50 RPM

Rotation Speed : 0.5 to 1.5 RPM

The Foot Mounted Mill Drive designed with first stage helical to take care of high peripheral speed and further three stages are designed with planetary construction which can handle high torque. The output shaft is generally made with square end design further connected to mill with wire rope coupling and the three foundations with 10 no’s foundation bolts take care of rugged foundation requirement of very high loading.The application of Planetary Mill drive is becoming popular over conventional drive system with the advantage of high efficiency, zero maintenance, space saving & lesser foundation cost. It can be used for GRPF also.

Power : 30 Kw to 750 Kw

The use of planetary drives in EOT cranes for hoist application is widely accepted by the crane industry. Top Gear has designed a wide range of hoist drives which have distinct advantages over the conventional bulky helical drives. Top Gear gearbox has got solid input shaft & female splined shaft at output. The Hoist drum is to the connected to body of the planetary drive & the output splined shaft is held stationary by the male flanged splined spigot & drive through electric brake motor is given at input end. The robust construction of output splined shaft with the use of high grade alloy steel ensures reliability for application. The drive is mounted inside the drum gives compactness to hoist.

The creep drive is a special planetary gearbox where in the input & output shaft both are solid and the body is mounted on both the sides with pedestal bearings. The constriction of creep drive is single stage planetary. The creep gearbox installed after main motor. Hoist gear box starts the reduction which is primary reduction to main gear box however when high speed required creep motor is off and brake is released and main motor gives drive to the primary gear box.

Top Gear Crane Duty Gearboxes are designed with IS standards of crane duty and has wide range of Cross Travel CT, Long Travel LT, and for Hoist HT. Categorized in class I,II,III &IV.

Top Gear Crane Duty Gearboxes are designed with IS standards of crane duty and has wide range of Cross Travel CT, Long Travel LT, and for Hoist HT. Categorized in class I,II,III &IV.These gearboxes are designed with split type housing fabricated with MS Stress relieved and precision machined. The gears are designed with modified teeth profile to ensure higher bending strength.

Top Gear Crane Duty Gearboxes are designed with IS standards of crane duty and has wide range of Cross Travel CT, Long Travel LT, and for Hoist HT. Categorized in class I,II,III &IV. These gearboxes are designed with split type housing fabricated with MS Stress relieved and precision machined. The gears are designed with modified teeth profile to ensure higher bending strength.

The decanter is a machine where the horizontal conical vessel rotates at very high speed and at the centre of the vessel there is a scroll which also rotates in the same direction at differential speed which allows separation of solid and liquid. The planetary drive used in the decanter machine is a high precision gearbox where all the gears have accuracy of DIN1 6 & are dynamically balanced to withstand high speed of maximum 4000 rpm. Generally input shaft is kept stationary or given speed to achieve variable speed between bowl & scroll. Depending on the design of the decanter output shaft is designed of hollow female spline construction or extra long male spline construction. The range of products offered by Top Gear is being used by various decanter machine manufacturers in India and abroad.

Power : 40 Kw To 150 Kw

Bevel planetary drives suits the application demand where in space constraints for inline prime mover. The range of Bevel Planetary Drives comes with spiral bevel gears at input stage. The prime mover arrangement can be offered as solid shaft to mount a pulley or sprocket or coupling, and also for hollow female type where in flange mounted electric or hydraulic motor can be directly installed through a flexible shaft. Gear box mounting can be offered as foot mounting or flange mounting as per application demands. Use of Bevel Planetary Drives is becoming popular in various applications mainly for right angle transmission & replacement of conventional worm or bevel helical gearboxes

Top Gear has invented the unique solution for Belt conveyor application where in the planetary gear box is fitted inside the drum. The drum generally comes with rubber lagging. The construction of the Belt drive is very simple where the one end planetary gear box shaft is held stationary with the rigid pedestal. The gear box fitted inside the drum and it rotates completely where as the input shaft is connected to flange type motor, which is fitted at another end of drum. The TGT Belt Drive has advantage over other the manufacturers such as motor is fitted outside which is easy in maintenance. The Belt drives are supplied in pre oil filled condition with long life synthetic oil. The belt drives are widely used in foundries, ore handling plants, coal handling conveyors, baggasse handling conveyors in sugar plants.

India being a agricultural economy is seeing a shift from conventional agricultural methods to modern automated agriculture Equipments. This sector uses a range of different machinery for different types of harvesting, machines which, in order to adapt to the specific requirements of different types of cultivations. These machines requires accurate output and efficient handling.