Texfab Engineers (I) Pvt. Ltd. GIDC, Surat, Gujarat

Washing performance is a result of fabric type, water quality, water flow, production speed, liquor exchange rate and temperature.Open width Washing machine is the only one equipped with exclusive VIBRO washing system with two drums in a compartment. The system consists of specially shaped impeller in each drum in which water jets uniformly hits the full fabric width.Very high washing performance on the upper and back side of fabric for its whole width.Efficient removal of unfixed dyestuff, gum and other chemicals from fabrics.Washing machines are used for the different fabrics, printed with disperse dyes, vat dyes and reactive dyes.Washing machine with tanks can carry out impregnation, pre-washing, rinsing and chemical treatment.Effective squeezer between the washing units to give maximum liquor separation from bath to bath.14 meter, 21-meter compartments for washing, soaping and a relaxer compartment for swelling for thickenerThe washing line has been designed specially for tensionless washing of fabrics. All the driven rolls are powered by constant load motors with adjustable speeds.Each washing compartment equipped with its own recirculation pump, filtering device, overflow, drain and heating arrangement. The washing machine line is traditionally composed with different types of compartments according to different production requirements, assuring a convenient solution to every washing need.

The fixation of dyes on fabric is made by a polymerization in hot air at 150ºC. We have improved the polymerization process on fabric moves in tension less condition, there is no rubbing and no length wise stretched on printed fabric. The machine is essentially built on a steel frame with insulation panels containing min wool. Inside the machine, centrifugal blowers are mounted this blowers sucks surrounding air and blow into the machine chamber. This blowing is done from the bottom, underneath the heaters. In this way the fresh air is first heated and then mixed with the circulation air.The eventual oil condenses or hydrocarbons, which develop during fixation, are removed through an exhaust fan partially and partially re-circulated air to air heat recovery within the chamber.The fabric transports on free loops, quantity of fabric contain from 50 meters to 250 meters and working fabric width available from 1250mm to 3650mm.Some special de-ionization bars are installed at the inlet and outlet to reduce the fabric electrification phenomena.The air heating can be reached with battery fed by thermic oil or may also be achieve by direct gas burner.The machine is usually equipped with electric control panel and on request it is possible to supply a logic programmer.

‘TEXFAB’ Soft to High Flow Fabric Dyeing Machine / Scouring Machine is laid out for the dyeing of light and heavy knitted fabric of cotton polyester and its blends and also suitable for scouring of light cotton woven fabric.Soft Flow Dyeing Machine offers new kind of technical advantage with regards to process times, total energy consumption and fabric appearance.Liquor ratio starts with 1:5 for polyester and 1:6 for cotton. Soft Nozzle and penetration pipe have been especially conceived for mild surface treatment of the material to be dyed.The special full-flooded nozzle can be use from 40 mm to 200 mm diameter.Rapid heating and cooling, over flow rinse and pump to drain.Power clean, highly efficient spray system for boil out for machine cleaningExcellent results are achieved in very short process to complete one turn, as one basket holding capacity is 150kg of fabric.Lifter reel driven by frequency inverter controlled motor, for fabric speed upto 250 Mtrs /Min. subject to quality of fabric.Heavy duty stainless steel centrifugal pump for optional dye liquor circulation. Thanks to turbo pump which consumes less power and high discharge of liquor.Pressure vessel and all wet parts of machine are fabricated from stainless steel AISI 316 / 316L highly corrosion resistance.All flanges, plaiter, take off roller is made out of stainless steel 304.Bigger capacity colour Kitchen tank is available with stirrer & valves.All safety devices required for a pressure vessel are incorporated with the machine.Magnetic level indicator with duly calibrated in terms of liter. Outer finish Shot Blasted. Optional: Feed pump to colour Kitchen Tank. Seam Detector. Fully automatic device with PLC and Pneumatic Operated Control Values

This is a latest version of Laboratory Steam Ager to develop fabric of any quality like Polyester, Cotton, Viscose and Silk printed with disperse, reactive, vat and acid dyes. Printed fabric of 500mm to 10meters can be steam in continues fashion in compact steaming chamber.Steam can generate in the chamber itself with the help of electrical heater if desire or can be supply steam from boiler house and steam can be super heated by electrical heater or thermic fluid heater, if oil boiler is available at site.Machine is made up from complete stainless steel, contructed with gear motor and electric control panel.

Steamer for garment has the concept of just like our sample steamer for fabric. There is a continuous chain on which at certain interval there is a stainless steel rod on which the operator can hang the garments which is already place on hanger, chain is moving with slow speed according to the process time required. After the process is over it comes out at the opposite side where one person can take out the garment hanged on hanger.The machine is suitable for dyes like Reactive, VAT, Disperse and Pigment. Chamber temperature can be maintain from 102°C to 108°C for low temperature application, 160°C to 180°C for high temperature application and 130°C to 160°C hot air for pigments.

This machine has been specially designed to wet out the fabric for two phase steaming. Two phase printing is usually used for woven cloths printed with reactive or vat dyes.After printing and drying, the cloth passes through a chemical mangle and then into a steaming chamber for fixation.The machine is complete with chemical pad mangle with two horizontal rollers particularly suitable for two phase liquor application.One chrome plated roller contacts the printed side of the fabric whereas a viscouselastic rubber roller works on the reserve side of fabric. Special pneumatic pistons ensure a regular and uniform squeezing. A double liquor trough allows applying the chemical by nipping or dipping under the rubber roller. Alternatively the liquor can be applied on the printed side using the chrome plated roller. A doctor blade is installed to keep the chrome plated roller always clean.Perfect dyestuff fixation can be obtained with steam uniformly distributed at a constant temperature in the steaming chamber.For reactive dye fixation process requires about 15 second at 130ºC using silicate or carbonate in the pad mangle. Chemical are put on the printed side of the fabric by the chrome plated roller of the mangle.For vat discharge fixation process require 30 seconds at a temperature of 130ºC.

‘TEXFAB’ Soft to High Flow Fabric Dyeing Machine / Scouring Machine is laid out for the dyeing of light and heavy knitted fabric of cotton polyester and its blends and also suitable for scouring of light cotton woven fabric.Soft Flow Dyeing Machine offers new kind of technical advantage with regards to process times, total energy consumption and fabric appearance.Liquor ratio starts with 1:5 for polyester and 1:6 for cotton. Soft Nozzle and penetration pipe have been especially conceived for mild surface treatment of the material to be dyed.The special full-flooded nozzle can be use from 40 mm to 200 mm diameter.Rapid heating and cooling, over flow rinse and pump to drain.Power clean, highly efficient spray system for boil out for machine cleaningExcellent results are achieved in very short process to complete one turn, as one basket holding capacity is 150kg of fabric.Lifter reel driven by frequency inverter controlled motor, for fabric speed upto 250 Mtrs /Min. subject to quality of fabric.Heavy duty stainless steel centrifugal pump for optional dye liquor circulation. Thanks to turbo pump which consumes less power and high discharge of liquor.Pressure vessel and all wet parts of machine are fabricated from stainless steel AISI 316 / 316L highly corrosion resistance.All flanges, plaiter, take off roller is made out of stainless steel 304.Bigger capacity colour Kitchen tank is available with stirrer & valves.All safety devices required for a pressure vessel are incorporated with the machine.Magnetic level indicator with duly calibrated in terms of liter. Outer finish Shot Blasted. Optional: Feed pump to colour Kitchen Tank. Seam Detector. Fully automatic device with PLC and Pneumatic Operated Control Values

The frame of each stack consists of fabricated mild steel channels with interconnections. If machine consists of more than one stack, these are interconnected by means of fabricated frame which is also carrying the compensators.For maximum drying capacity with minimum fabric tension, cylinder drums with a dia meter of 760 mm, the cylinders have a finely polished surface and their sides are provided with inspection holes and vacuum valves. The journals run in special heat resistant bearings pedestals. Admissible working steam pressure is 3.5 bar, test pressure upto 5.25 bars. Each cylinder is fed through a rotary joint which feed the steam and condensate returns without any leakage. When a machine consists of more than one stack the steam distribution and condensate return pipes are inter connected.The operation side of stack has a vertical steam distribution pipe with a T-piece at the upper end. This piece is connected to the steam supply and a safety device and steam trap at the bottom end.    2 Bowl Padding Mangle The frame of mangle is fabricated from heavy duty mild steel. All fabricated part of mangle are shot blasted, primed and sprayed with two component paint in the desired colour. Squeezing roll are made of heavy duty mild steel pipe and covered with the best available rubber quality hardness ranging from 75° shores for intermediate upto 85° shore for high extraction. This rubber is highly resistance to all chemicals commonly used in process, suitable pneumatic cylinder to give proper pressure through out the width of roller. Stainless steel trough with S.S. guide roll, rubber expander, a compensator, fabric passes through high entry for one dip one nip.

This is another low cost cold bleaching process after caustic boil, which save time, labor, water and power. This is suitable for delicate and low GSM fabrics.Grey fabric after mercerizing and caustic boiling will take it to continuous rope bleaching range for cold process.After boiling the fabric, it get washes in rope form in two or three washing compartment and then to saturator for bleaching solution which is made out of special material and then store for one hour in J-Box for complete reaction. This process is done in two stages, after this neutralize and wash properly to get neutral Ph.This is a tailor made machine, can be added compartment according to production capacity required. After this process fabric is ready for Dyeing and Printing Optional Features: Machine can be attached with Rope Opener Machine can be attached with Drying Range after Rope Opener Machine can be supply in PLC Control System Ph. Controller