S M Systems Pvt. Ltd. Wagle Estate, Thane, Maharashtra

The basic change in these machines is the spiral path inside the bowl. The part media mixture moves in spiral path from minimum to maximum level. During separation cycle flapper is inserted at the maximum level & mixture is transferred to separation screen. The spiral geometry ensures that 100 % mixture is carried to screen & hence 100 % separation.

  Vibro finishing process involves rubbing of parts to be finished with suitable media ( ceramic, plastic, steel, etc) in presence of finishing compound for pre-determined time. VIBRO-FIN vibratory finishing machine has a bowl that holds parts, media, water & finishing compound. The special vibratory motor mounted at C.G. of the system generates intense spiral motion of parts & media in the bowl. The relative motion between parts & media results in deburring, descaling, polishing etc.  VIBRO-FIN vibratory finishing machine has different options for separation of parts from media. The bowl has hot cast polyurethane lining or natural rubber lining, drain for discharge of used compound & water.  VIBRO-FIN vibratory finishing machine is available is wide range of capacities from 25 lits to 2500 lits.

One piece welding construction without bolting joints. Rugged heavy duty special vibratory motor. In built separation arrangement. Control panel with thermostatic temperature controller.

SUPER FIN centrifugal finishing is a unique high energy mass finishing process. In this machine four barrels are mounted on the periphery of the roating turret. As turret roates along its axis at high speed, centrifugal force is generated inside the barrels. These barrels are also rotated along its own axis (straight axis or skew axis) in opposite direction. Each barrel contains media, finishing compound, water and parts to be finished. Due to rotation of turret & barrel, media inside barrel rub against the parts under pressure. The high pressure sliding rubbing action of media performs the surface finishing of the parts and reduces finishing time to just a few minutes from many hours.

Sound Cover For Reducing noise level below 60 db.  Restricts splashing of foaming finishing compound. It may be manually operated manually or by pneumatic cylinder using electrical pulse.

Application : Vibratory Pump

Simple Control Panel Gives electrical protection to special vibratory motor.  With or without timer option. Motor rotation direction can be reversed (as required during unloading).

Reverse Separation Useful when parts are smaller than media. Parts will fall down from the screen & guided out of the bowl & media on the screen re-circulated in the bowl.

It can fully integrate the operations of all the modules viz. Loading Conveyor, Sound Cover, Dosing Panel, Drain, Flapper Actuation,Bowl start stop, Transfer Conveyor, Dryer    Etc. Easy to maintain & gives flexibility of operation Quite useful when processing multiple components with different process parameters  in   the same vibro finishing  system. Touch Screen or Traditional HMI.

Used for separation of media  and ferrous components when screening is not possible .  It can be drum type or can be belt type. If necessary demagnetiser can be provided.

Rugged one piece welding structure. Powered by two motors mounted on either side. Total eight compartments inside. Tile of size 90mm x 60mm (3ft x 2ft) can be processed. Water inlet in each compartment for effective washing. Removable liners for easy maintenance PBR Rubber or Hot Cast Polyurethane lining option.  Absolutely no sliding or wearing parts.

To increase the travel time of component in media, the longer path is provided.  Part can be processed in single pass or multiple passes When processing is in single pass it can be used as continuous production machine and as batch production when multiple passes

For loading of components into vibratory finishing bowl. Many other customized options available to suit a particular application like lift and tilt   loader, hydraulic loader, bucket conveyor, vibro feeder etc.

Flow Through Vibrator For single pass finishing of parts. (can be used for multiple passes as well). Vibrator has Inlet & Outlet provision.

Fixtured Vibrator To process very critical & delicate parts.  Part to part touching is100% eliminated .

Dosing Panel Electronic dosing  pump for controlled  feeding of  liquid finishing compound.  One or more pumps as per process requirement. Rotameter1  for regulating water quantity mixed with finishing compound for diluting to     required strength. Rotameter2  for regulating water in larger quantity during wash operation. Usually dosing panel operation is controlled by PLC panel

The dome shape increases volume of media in given section and hence more cutting /polishing pressure.   In certain applications process time reduction of 10 – 15% is observed.

If you are planning for any automation in Mass Finishing System, call SMPL team today…. Finishing process is no longer an optional process but it has become a necessity to compete in global market. For mass production, industries need to operate with minimal manual skill and least possible labour involvement. Typically any mass finishing system will comprise of combination of the following modules: * Loading system. * Vibro Fin bowl one or many. * Compound dosing system. * Post treatment like washing, oiling, drying, etc. * PLC panel for automation

It helps in controlling the vibration intensity while processing soft, fragile parts. Lower motor speed is useful for controlled discharge of components from bowl and     during separation cycle.

In this SUPER FIN barrel content (parts, media, water & finishing compound) is unloaded on a vibratory sorting table placed below. The motorized inching for turret & barrel is provided. With this provision individual barrel can be positioned over sorting table & then barrel can be rotated slowly to unload the content inside on the vibratory sorting table. Through sorting table water is removed to drain, part & media separated by size separation using suitable perforated screen.

SUPER FIN centrifugal finishing is a unique high energy mass finishing process. In this machine four barrels are mounted on the periphery of the roating turret.  As turret roates along its axis at high speed, centrifugal force is generated inside the barrels. These barrels are also rotated along its own axis (straight axis or skew axis) in opposite direction. Each barrel contains media, finishing compound, water and parts to be finished.  Due to rotation of turret & barrel, media inside barrel rub against the parts under pressure. The high pressure sliding / rubbing action of media performs the surface finishing of the parts and reduces finishing time to just a few minutes from many hours. SUPER FIN is ideally suited for high quality finishing. It can process even fragile & delicate parts without any distortion.

These machines are used when inbuilt separation is not required or it is not possible due to near size of the parts and media. In these machines at the end of the process time parts are picked up manually from the bowl. It is generally preferred when strong vibration intensity is required and for medium to big size parts or for heavy parts.