AMIT ENGINEERS GIDC, Vapi, Gujarat

Description : It is designed for formation & drainage capacity optimization. We also provide Twin wire arrangements for Multi Layer and high GSM. All parts in contact with water or stock are made of S.S. and corrosion resistant materials. Features : Wire of required length. Breast Roll duly ebonite coated with anti-friction bearings, water tight bearing housings and brackets. Table Rolls duly rubber coated with anti-friction bearings with water tight bearing housing & bracket. Plain Couch Roll duly ebonite coated with anti-friction bearings, water tight bearings housings, and brackets. Wire Returns Rolls duly ebonite coated with double anti-friction bearings at each end with water tight bearing housings & brackets. Vacuum Boxes with poly-pick top covers. Bagley box with poly-pick top cover. Foil box with poly-pick foils in each set foil box in SS construction. Low Vacuum foil boxes. Forming box in SS Construction with poly-pick forming board. MS fabricated heavy duty framing suitable for cantilever design. Hydraulic manual jack for lifting wire part for easy wire changing. CI sole plates for entire wire part. 1 Set of wire stretching arrangement and 1 set of wire guide arrangement. Breast Roll lifting & lowering arrangement manual with spur gear. SS shower with fish tail type nozzles. Doctors on Breast Roll and wire return rolls with SS Doctor Holder. Trim cutting arrangement. Shake unit.

  Technical Specifications : The vibrating screen consists of a M.S. fabricated screening though with S.S. 304 screen plate or Nylon Screen plate having 3mm diameter holes. A shaft supported on two heavy duty bearings in a grease lubricated CI bearing housing is fitted to the centre of the screening trough. Two in-balanced weights are provided at both ends of the shaft for attaining vibration. The screening trough is freely carried on 4 nos. Coiled springs which rests on a M.S. fabricated bottom vat. The bottom vat is provided with adjustable partition for maintaining the level of the accepted pulp. A nozzle is provided on the bottom vat for the collection of accepted pulp. A shower pipe is also provided on the screening through for washing off good fibres which adhere to the rejects. The bottom vat is provided with hand holes for cleaning purpose. The Vibrating Screen is driven by a separately mounted electric motor by coupling directly to the screen through a flexible shaft.

Principle : The equipment consists of a conical shaped body fabricated from MS plate and internally cladded with SS 304 one operating door. The door is provided with one light rejects. A tangential inlet nozzle is given on the main body for the pulp inflow. In accept chamber is attached to the main body for the collection of accepted pulp. This chamber is provided with a nozzle at the top for getting the accepted pulp and another nozzle at the bottom for cleaning purpose. In between the accepted chamber and main body a screen made from SS 304 material is provided. The overall functioning of the equipment is done by a SS 410 / CA 40 casted rotor. The accept is collected in the accept chamber whereas the light rejects are taken in the secondary screen for fibre recovery. The shaft is mounted on 2 bearings in a CI bearing housing. A stuffing box arrangement having GM bushes and gland is provided for the proper guiding and sealing of the shaft. The equipment is driven by an electric motor through flat belt pulley. Features : Operating consistency at 2-3% Light and heavy impurities are separated and efficiently removed. Due to high deflaking action the screen is ideally suited to kraft and other type of furnish. Easy maintenance and minimum fiber loss. The body is made out of M.S. with S.S. Cladding, Special model is also available in S.S. 316 sandwich plate (S.S. and M.S.) with base frame and stifners in M.S.

  Principle : The chest agitator consist of CI main body and CI bearing housing mounted to the main body. An EN-8 shaft on bearings inside the CI bearing housing is the drive shaft of the agitator. At the bearing housing end of the shaft flat belt pulley is provided for driving purpose. The other end of the shaft is provided with an SS 410 / CA 40 casted material. A GM bush and gland arrangement is provided on the main body for proper sealing of the shaft against leakage. A S.S. sleeve bush is provided on the shaft portion, which is coming in contact with the pulp as a measure to avoid corrosion. A MS ring is mounted to the main body which in turn can be fixed in the concrete. The agitator is driven by separately mounted electric motor Features : Maintenance Free Low Power Consumption Effective agitation at low power consumption. Bearings are accessible from out-side and can be replaced without draining the chest.

The Rewinder is designed for precision slitting and rewinding hub having high speed winding drums and quality materials for slitters. It is equipped with pneumatic brake and arrangement for control of tension. Principle : The rewinder machine consists of two main vertical frame, fabricated from MS plate with 2 CI ground finished slides bolted to it. A paper roll, a sizing roll with female knives and male knife fitting assembly are fitted to a common bracket, which is connected to balancing weight through chain, which is turn slide over the sideways provided on the main frame. A gear and pinion with one operating wheel is provided for lifting and lowering of sliding assembly. At the back side of the main frame, 2 nos. Har chrome coated dancing roll are given for getting uniform tension on the paper. At the front side 2 nos. Parallel drum rolls are provided. This drum rolls and the man frame are mounted on a common CI base. At one end of he front drum roll a V Pulley is provided for driving. The two drum rolls are inter connected through flat belts for synchronise the speed. Two separate CI stands with holding brackets are provided for mounting of the parent roll. One stand is provided with brake drum and brake shoes, which is operated by a Pneumatic Cylinder. At the end of the brake drum shaft, a mechanical hand operated clutch is given for engaging and disengaging the brake from parent roll shaft. The other stand is provided with two slides to attain forward, backward and sideways movements. A shaft is provided for fixings of core pipe for the winding of paper. All the rolls are supported on Roller/Ball bearing for smooth running. The rewinder is driven by variable speed drive unit through V belts. The female cutter roll can be provided with full length cutter knives. Features : The Rewinders are designed for precision slitting and rewinding job having high speed winding drums, maximum operating speed. Uniforms tight winding of Rolls. Clean & smooth surface of Roll. Easy separation of slit Roll. (Without using wedges) Easy and quick feeding of paper.

We offer to our clients a wide range of Press part that ideally finds application in paper industries. Our range of Press Part is manufactured using high grade raw material and the latest technology. This ensures unmatched quality and high utility to the clients. In order to ensure maximum client satisfaction. We can also customize our range of Press part as per their specifications. The Press Section Mainly Consists Of Following Accessories : Bottom Press Roll duly rubber coated with anti-friction bearings, water tight bearing housings and brackets. Top Press Roll duly micro-rock coated with anti-friction bearings, water tight bearing housings and brackets. Pneumatic Cylinders with lever and connecting rods for loading and unloading of the press rolls. Felt Rolls duly ebonite coated with double anti-friction bearings, watertight bearing housing and brackets. Doctor on the press with SS doctor holder. Felt Stretching arrangement. Felt Guide arrangement. SS Shower pipe with fish tail nozzles. Vacuum boxes with poly-pick top covers. Paper Roll duly ebonite coated with bearing, bearing housing and bracket. Necessary framing for press section as per requirement. SS tray for collecting press water. CI Sole Plate for entire press section. The Salient Features Of Our Range Are As Follows : High reliability. Effective Performance. Easy to use. Available at competitive prices. Available with cantilever system to easy changing the felt. Pneumatically and hydraulically operated. Design up to max. 200 kg/ NIP Load. Invertor type, first class lever type, cantilever type, presses design, jumbo press section.

Pope Reel is the first finishing device after paper machine. The paper roller is driven by its own weight and rotation of the cold cylinder. It can make paper from the paper machine into rolls with uniform tightness to meet the requirements of different kinds of paper. Features : Pope Reel works on the principle of friction winding of paper. Primary & secondary arm is loaded pneumatically / hydraulically and tilted hydraulically / mechanically by manual operation. Pope Reel drum is MS fabricated and designed to withstand required nip pressure and provided doctoring arrangement. Framing is heavy duty in MS construction. Excellent roll build up . Easy to maintenance, and easy operator controls. Improved Paper Winding. Bump Less Transfer Controls. Tight & Uniform Winding. Working : Primary arm transfer the loaded spool to the secondary arm automatically & manually through the pneumatic cylinders. Both sides of the primary arms rotate easily through the tie rod (connecting rod). Two harden rollers are attached to the secondary arm to keep the pressure on the spool while winding. The secondary arm will disengage automatically and transfer the spool, which if full with winding paper, to the break paddle. Technical Specifications : CI Sole Plates for fixing up framing and other accessories. One set of primary arm connected to 2 Nos. Specially designed to carry out two operations that is to engage jumbo roll with main pope reel drum and to shift paper roll from primary arm to secondary arm. The primary arms are also provided with a pneumatic clutch which keeps the roll in positions and also exerts pressure on jumbo roll for initial winding. One set of secondary arms connected to pneumatic cylinder for giving pressure to the paper roll and also to unload paper roll. A set of MS fabricated framing to accommodate all the equipment. 1 No. Pope Reel Drum with 2 nos. Anti-friction bearings, housing and bracket. Doctors for cleaning dirt from Pope Reel Drum. One set of adjustable chamber bar for removing any wrinkles in paper. One set of Pneumatic control panel for operation of Pneumatic jacks.

pulp and paper mill machinery from pulper to rewinder. spares as well as complete machinery, new manufacturing and repairing.  .

Type : Paper Making Machine

Condition : New, REPAIRING

  Description : Paper machines have an extra smoothing process called a calendar, which is added to the dryer screen. The calendar consists of several rollers arranged vertically one upon the other. By running the almost dryer paper web between the rollers under high pressure, the paper is compacted and smooth. The finished paper web is wound up on a steel shaft (reel). The paper now contains 5 – 8% moisture content. The paper now has all the characteristics required for its end use, but must be cut into narrower reels by a slitter / rewinder. Conversion solutions for the highest efficiency and quality, machine calenders are indispensable for satinage of many paper grades and make an important contribution in the paper machine to the production of gloss and smoothness. With the increasing demand for the satinage process and the often insufficient technical equipment of the machine calenders, there is a large potential for modernization. The objectives of these rebuilds are: increased speed and efficiency, improved quality.

D Type Hydro Pulper operates at low consistency is ideally suited for brown grade applications. The most integrated and modular concept for coarse contaminant removal at low and medium consistency with the Hydra Purge, Junk Trap, Drum Screen and D Type Slusher Vat. The D Type Pulper is equipped with D Tub and Rotor. The Pulper can be operated continuously or batch wise. The Pulper Rotor includes pumping vanes and deflaking vanes in order to create strong circulation of the stock and powerful disintegration effect (defibrication) while rotating. For secondary fibre applications the Pulper is operated continuously. The D-Type Pulper is specially designed to reduce horizontal flow of the stock and reinforce vertical revolution flow hence more throughput. The D Pulper provides more than 20% improvement in capacity comparing to the conventional Pulpers with same horse power and consistency. Features : Easy separation of fibre, with minimum fibre loss. The use of smaller perforation sizes in downstream screens. Low specific power consumption Used for treating OCC, AOCC, NDLKC. The light & heavy reject can be discharged from the tub before being broke. Purger prevents contaminants build up in the Pulper Vat & helps in production increase.

Principle : Stock is fed tangentially into the inlet portion which along with centrifugal action of specially designed rotor is forced downward. The heavier impurities such as glass, pins, sand particles settles down in separate dirt vessel provided with two numbers of pneumatically operated pulp valves with auto control panel for auto purging. The reject time has to be adjusted according to the impurities present in the furnish and the time taken for filling the dirt vessel. Elutriation Water is fed into the two nozzles provided in the dirt vessel for minimizing fibre loss. The high density cleaner cleans pulp, fibres and all kind of stock suspension at consistencies up to 4%. Features : Operating consistency 3 – 4%. Eliminates smaller heavy as well as bulky impurities such as glass particles, sand, pins, etc and protects onward screens from plugging & damaging. The system is provided with two nos. of Pneumatic operated reject valves with auto control panel. The equipment is complete with inlet nozzle, transparent zone and bottom junk trap. Efficient removal of impurities like sand, glass, clips, pins etc. Easy visual inspection of vortex through illuminated sight glass. Simple installation. Protection of further screening and refining equipment from wear and abrasion.The High Density Cleaner consists of one top part fabricated from S.S. 304 plate. A tangential inlet nozzle and one vertical outlet nozzle is provided on this. The nozzles are provided with secondary loose flanges for easy installation. One S.S. cone is attached to the top portion. Between this, one conical transparent glass is provided for viewing and controlling of the separation of rejected from the pulp. This glass is fitted in a MS chamber. This chamber is provided with a tube light at the rear side which enables the clear vision of separation. At the bottom, one S.S. reject collecting chamber is provided for the collection of rejected materials. This reject chamber is provided with a quick operating bottom door for draining of the rejects. This reject chamber is also provided with viewing glass which enables to see the quantity of reject collected. In between the separation zone and reject chamber when the cleaning of reject chamber is done. The reject chamber is provided with one tangential water inlet to control the separation of particles from the pulp and one outlet for releasing the air at the time of starting of the equipment. The whole assembly is fitted to a MS fabricated stand for installation process.

The Head Box consists of MS fabricated rectangular box with tapered tail end at the back side with Necessary stiffners. The front side is provided with SS Spring steel top and bottom slice lips for pulp flow. The total slice lip gap is adjusted by means of two worm gear box units connected to a common hand wheel. For individual micro profile corrections a number of stud and fly nut arrangement is provided along the top lip. A partition plate which can be moved upwards or downwards by means of a screw and wheel arrangements is provided for maintaining the level of pulp in the head box. A SS 304 shower is provided from the top for foam killing. At the bottom portion of the tail end a SS evener roll is fitted which is deiven by a chain and sprocket arrangement by means of a geared motor for avoiding slime formation and maintaining uniform distribution of flow. At the bottom cover of the tapered tailed end equal distance nozzles are provided for pulp inflow. These Nozzles are connected to the nozzles of a tapered SS manifold through flexible hose pipe. The whole head box is cladded inside with SS 304 sheet to avoid corrosion and slime formation. A platform is mounted at the front of head box for easy operating of slice. Features : Uniform cross direction basis weight profile and hydra dynamically balanced. Maintain good deflocculation or fiber dispersion. Good sheet formation and stability of flow. Minimum Maintenance Grade Flexibility Micro spindles at regular pitch for adjustment of top slice. Grounds finish Top and Bottom Slice lips.

principle : one of the basic principle of the extractor press says: is to squeeze out as much water as possible, where the wet fibre web passes between large rolls loaded under high pressure. features : in mould plant, removal of water, from the wet web through press section is very important. extractor press is the only press with works at 8% (±1%) consistency & that is the only reason. extractor press is selected as the 1st de-watering equipment in mould plant. in this process, bottom mould having a wire mesh of 40 & top roll is of bd. so both will have a technically self-explanatory easy water removal, without having a problem of web crushing.

Description : Dryer framing design will be depend on mill speed, we are providing heavy duty MS framing. The MS framing will be specially designed and calculated for carrying load and suitable for absorb a vibrating stress. The Press Section Mainly Consists Of Following Accessories : A group of MS felt rolls with anti-friction bearings, bearing housing and brackets. Doctor Holder with Doctor Holder arrangement for dryer cylinder. A set of Felt Stretcher is provided in each dryer group. A set of Felt guide is provided in each dryer group. MS fabricated framings for dryers will be provided. The whole assembly is mounted on CI base plates.

It is the heart of a Paper / Board machine. It controls stick flow, pick-up on the felt and is responsible for good single layer / multi layer formation and substance profile across the full web. It also contains C.I. Spiders with S.S. strip and wounding S.S. 304, 10 gauge wire. It is also duly balanced. Principle : The principle of the cylinder mould is to provide the forming surface through which water drains to leave the fibres matted in a sheet. The cylinder is designed to allow drainage uniformly across its width with no turbulence to disturb the fibres during formation. Sheet formation cannot be improved later in the paper making process. It is produced once and for all on the cylinder mould. Features : We make cylinder moulds of circular strip type, very precisely assembled and machined for giving maximum durability, maximum life of wire mesh & best possible formation of paper web as open area is resulting into more & more de-watering. We produce regular Dia. 1250mm mould with face-length up to 4000mm (as per customer’s need & requirement). Machines with cylinder mould supplied by us are running beyond 300 MPM speed. Cylinder Mould VAT in S.S. fabrication with uniflow, dry-wet flow, counter flow & any other modified version as per party’s technical needs & requirement.

ceramic dewatering elements with ceramic tops for wirepart.

The conical shaped diffuser in the turbo head slows down the accept velocity and converts it in to a straight pressurized flow enabling users to reduce inlet pressure requirements for a given flow and velocity. In addition the spiral guide welded to the vortex pipe conveys the inlet down ward away from the inlet nozzle avoiding any flow disturbance and initiating the centrifugal process. Centricleaner operates at consistency range of 1.5 to 2% against normal cleaner range of 0.6 to 1% consistency. Centricleaner bottles are arranged in planetary system with inlet header at the centre, distributing pulp stock evenly to all centricleaning bottles at constant pressure. Accept of all centricleaner bottles also collected in planetary manner at the centre. Rejects collect in closed loop in the reject header directly connected to reject pump feeding to secondary stage cleaner. Deareation system also provided for approach flow cleaner to remove air from pulp stock. Bottom cone of Primary bottles provided with ceramic cone for improved life and for efficient separation of heavy contaminates from pulp stock. Flexi glass with quick release fitment provided between bottom ceramic cone and reject header for easy cleaning of nozzles. Dilution at middle of cone provided to increase centrifugal action at bottom cone increasing efficiency of cleaners. Secondary stage cleaner provided with in built tertiary stage and auto flushing in reject chamber for fiber recovery and efficient disposal of heavy contaminates from the system. Features : Can operate at lower inlet pressure. Inbuilt with spiral guide vanes at inlet nozzle to avoid turbulence losses. Inbuilt with DLR system. (Light reject & air removal system). Higher cleaning efficiency. Less plugging tendency. Uniform turbulent free flows and no cross flows. Minimum payback period. Less Floor area – bottles arranged in planetary design. Longer life of bottles – ceramic bottom cone with dilution nozzle. Ceramic cone provided with HDPE cove to avoid damage during handling. No reject nozzle jamming – Flexi glass reject discharge for easy cleaning. No civil works – reject collected in header avoiding reject tanks. Reduce thickener size up to 50%. Power consumption reduced up to 50% in centricleaning.

Features : Horizontal or vertical application. Travel up to 3500mm Pulling or pushing movement possible Fine Correction with hand-wheel Felt Stretcher are equipped with two bevel gear or worm gear boxes connected by a cross shaft. Drive either electrically or manually. The two sliding brackets with the spindle nut are carrying the tension roll bearing assembly. Built for heavy duty operations & are easy to operate even under harsh conditions. It ensures exact roll positioning with thread spindle drive.

Principle : Automatic air bellows guide most suitable for your wire, press part & dryer sections. Features : Can be used at any wet or dry location, anywhere in plant. Can be mounted horizontally or inclined. Compact design of standard sizes. Mechanical edge sensing palm with standard valve. Ensures smooth operation. Carriage mounted on antifriction bearings. No sliding seals dragging on the ways. Fitted with imported air bellows.