Cap Sealing Machine Dealers in Ctm, Ahmedabad

The filled containers moving on conveyor belt and fed into an in feed star wheel by in-feed-worm. While moving in feed star wheel , bottles pick up caps one by one from delivery chute. The descending rotary sealing one heads hold bottle's neck with desired pressure   The sealing is done in a programmed roll-on-manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps.   The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed containers are discharged by exist star wheel on conveyor.     Features Very compact, rigid & modular construction. All exposed parts are of S.S304 or hard chrome plated or brass for a corrosion free long life. S.S slat conveyor. S.S Elegantly Matt Finished Body. Vibratory Bowl.

The automatic single head cap sealing machine is manufactured from welded steel frame, enclosed with stainless steel sheet. The conveyor belt is used to move the feed containers. The containers are placed in the star wheel. Then containers are set below the sealing head which is in the subsequent indexing part. The delivery chute of cap feeding bowl, deliver the cap on the bottle. The body and neck of the container are positioned below the rotating head. The threading and sealing is performed perfectly by the sealing head. The conveyor, star wheel and the platform turret are operating by a single motor.The height of the conveyor belt is adjustable to align with other machine of the line. S.S. cladding or hard chrome plating of all exposed parts.S.S. matt finished body.The bottle height gauge is adjustable for quick setting For the different container diameter, no need to change the parts.Head movement is by the motor.Noise level and power consumption is very low.In built control panelThe self lubricating profile for S.S. slat chain. No bottle no filing system The conveyor, star wheel, platform turret and capping bowl are synchronizing by the synchronized A/C drives. For the different gauges and sizes of caps, the sealing pressure is varied. UTILITY REQUIREMENT : Electrical Supply : One Phase + Neutral + Earthing Electrical Load : 0.75 KW TECHNICAL SPECIFICATION : Model -60 Output/Hour* 1000 to 3000 bottles. Direction of Movement Left to Right No. of Sealing Head 1 Nos. Electrical Specification** Main Motor Cap Feeding Bowl 1 HP / 415 Volts / 50 Hz. 300 Watt, Magnetic coil Height of Conveyor** 860 mm to 910 mm Machine Dimensions** 1525 mm (L) x 850 mm (W) x 1900 (H) Approx. Case Dimensions 1750 mm (L) x 1100 mm (W) x 2250 (H) Approx. Net Weight 350 Kgs. Approx. Gross Weight 550 Kgs. Approx. Change parts required (A) Container: Star Wheel, Back Guide,

Completely stainless steel Construction. Capable of vacuum capping of the bottles with lug or twist-off caps as well as of those not necessarily to be vacuumed. Decreases the air pressure inside a bottle by high-speed steam injection, tightens the bottle cap and then vacuums the bottle by flushing cold water Specially designed Vibrator unit to keep the uni direction of cap. Machine clutch in case of any jamming of bottle during the machine operation.

. Aluminum caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with Infeed Star Wheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit Star Wheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.

spected years ago in this domain, the Boss Packaging Solution is affianced in manufacturing, supplying and exporting a extensive assortment of Cap Sealing Machine, Labeling Machines, Filling Machines, Capping Machines for bottles and containers. We are renowned organization in the market for offering various machineries like labeling machines, industrial labeling machine, Induction Cap Sealing Machine, Automatic Cap Sealing Machine, Capping Machine, Liquid filling machines.

APPLICATION & PROCESS : Automatic Rotary Multi Head Cap Sealing Machine works with Nos. of rotary head to cap sealing. It is used to cap sealing of bottle in pharmaceuticals, food, dairy, agro chemicals and Beverages industries. Automatic rotary multi head cap sealing Machine is versatile, self-supported on stainless steel structures. The machine is precision built with rotary head with drives for sealing. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Main drive of the machine, conveyor drive & cap-feeding bowl consist of motor with synchronized variable Drive and No container No Sealing system arrangement. Containers are feeds from filling machine or unscrambler and moves on SS Slat conveyor and star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing and move container further process for inspection, labeling or packing. SALIENT FEATURES : Designed as per cGMP - Current Good Manufacturing Practices compliance Machine structure is made from AISI 304 with matt finish. Adjustable height of conveyor belt, to align with other machine of the line. Sealing pressure can be adjusted for different size of caps and gauges. Universal coupling for quick and easy setting of In-feed worm No container no cap system. Low noise level, low power consumptions. Self-lubricating UHMW- PE guide profile for low friction wears surface, smooth and noiseless conveying. Adjustable bottle height gauge for easy and quick setting. Outside cap feeder system as per cGMP norms. Minimum and maximum level of cap in chute to be maintain through sensor hence to avoid damage & rubbing of cap. Inching system provide for setting of sealing operation.

The automatic screw cap sealing machine is precision built on sturdy welded ms frame completely enclosed in stainless steel sheet and doors are providing to facilitate the servicing of machine.

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic , flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Using the Induction Cap Sealing Technology, it's now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer..     Advantages of Induction Cap Sealing Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal. Protection against Leakage : There is no spillage or loss of contents of the product. Sales Promotion : The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed. Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology : IGBT's are more reliable and efficent at higher line speeds.  Wads The Wad basically consists of four layers : Cardboard or Foam Packing. Wax Layer. Aluminium Foil. Sealing Film.We see a pulp board packing material as the retaining wad, the wax dot pattern layer , the aluminium foil and the sealing film. The lines of force radiate through the foil and induces current flow in it. This increases the temperature of the foil. Due to this , the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.  Process The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magenetic field generated by an Induction Unit. This is a non contact process without direct heat transfer.Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container.when the container is under the induction head, heat is developed into the aluminmium layer.The wax layer starts to melt and penetrates into the board layer.The Sealing layer also melt & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination.On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.  Containers Innerseal can be used on containers made of PET,PVC,Polythene,Glass and other thermoplastics.They are suitable for use with screw type Snap On,Child resistant and other customer closures as long as the seal is in positive contact with the neck of container. A uniform neck finishing is required for good Induction Sealing.The sealing are not to be very wide.The small 50 ml to the big 200.Its Drum having a neck size of 10 mm opening to the wide mouth of 120 mm can be Induction sealed.Induction Sealing liners for HDPE,LDPE,PET & PP in the different thickness locally available.

Automatic Multi Head Cap Sealing Machine: ROPP/ Screw Application & Process : Automatic Rotary Multi Head Cap Sealing Machine works with Nos. of rotary head to cap sealing. It is used to cap sealing of bottle in pharmaceuticals, food, dairy, agro chemicals and Beverages industries. Automatic rotary multi head cap sealing Machine is versatile, self-supported on stainless steel structures. The machine is precision built with rotary head with drives for sealing. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Main drive of the machine, conveyor drive & cap-feeding bowl consist of motor with synchronized variable Drive and No container No Sealing system arrangement. Containers are feeds from filling machine or unscrambler and moves on SS Slat conveyor and star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing and move container further process for inspection, labeling or packing. Salient Features : Designed as per cGMP - Current Good Manufacturing Practices compliance Machine structure is made from AISI 304 with matt finish. Adjustable height of conveyor belt, to align with other machine of the line. Sealing pressure can be adjusted for different size of caps and gauges. Universal coupling for quick and easy setting of In-feed worm No container no cap system. Low noise level, low power consumptions. Self-lubricating UHMW- PE guide profile for low friction wears surface, smooth and noiseless conveying. Adjustable bottle height gauge for easy and quick setting. Outside cap feeder system as per cGMP norms. Minimum and maximum level of cap in chute to be maintain through sensor hence to avoid damage & rubbing of cap. Inching system provide for setting of sealing operation.

SALIENT FEATURES Single motor synchronizes conveyor, star wheel & platform turret. Adjustable height of conveyor belt. Sealing pressure can be varied to suit different gauges and size of caps. Specially designed hopper is provided to increase storage capacity of bowl. Low noise level power consumption. No container No cap arrangement. cGMP MODEL

The feed container moving on conveyor belt are feed into an in feed star wheel through in-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.