Cap Sealing Machine Dealers in Ahmedabad

SPECIAL FEATURES : No Vial - No Cap System No Cap - Machine Stop System Machine construction in Stainless Steel Finish Cap Feeder with Variable Speed System for feeding control of caps. Hopper can be completely dismental for easy cleaning Various safety features including Clutch system to avoid Vial Breakage Single Drive synchronizing operation of Conveyor and Star Wheel Minimum Change over time

Semi Automatic ROPP cap sealing screw capping machine to seal cap on bottles.Low maintenance and low operating cost.No manual seling pressure required.

Description     High Speed Automatic Bottle Capping Machine ROPP & Screw caps. Machine is suitable for capping of round or other shape of Glass, Plastic, PET, LDPE, HDPE Bottles. We are having Automatic Eight Head Bottle ROPP Capping Machine and Automatic Eight Head Bottle Screw Capping Machine for the capping of round & other shape bottles with maximum speed of 250 bottles per minute. Automatic ROPP Capping Machine is widely uses in pharmaceuticals for liquid oral and powder suspension and also uses in Food industry. On other side Automatic Bottle Screw Capping Machine is ideal for application in Pharmaceutical, Food, Pesticide, Cosmetic & other industries.     Salient Features       Compact GMP model.     “No Bottle - No Capping” system.     “Container Overturn - Machine Stop” mechanism.     Inbuilt pulse counter.     Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.     Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.     Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.     Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.     Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.     Digital counter for counting production output.   Process Operation     The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.                                                                  

The Automatic Cap Sealing Machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine.   Operation : The feed container moving on conveyor belt are fed into star wheel, bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head. Where the sealing head is performing perfect operation of threading & sealing.     Salient Features : No container No cap arrangement. SS elegantly matt finished body. Single motor synchronizes conveyor, star wheel, & platform turret. Adjustable height of conveyor belt, to align with other machine of the line. Sealing pressure can be varied to suit different gauges and size of caps. Low noise level, low power consumptions. Self-lubricating UHMW-PE guide profile for low friction wears surface, smooth and noiseless conveying. SS cladding or hard chrome platting of all exposed parts to ensure long life and resistance against   corrosion. Synchronized A/C drives to synchronize, Conveyor, Star wheel and Platform turret & capping bowl. Adjustable bottle height gauge for easy and quick setting.

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers. Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic, flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit. Automatic induction cap sealing machine is designed for rapid and reliable performance. When performance and system control are crucial to your operation, then this is the equipment for you. It has a touch screen input and controller for high tech sealing operation especially suitable in pharmaceutical applications. The induction cap sealer meets all the required industry requirements and therefore recommended for other industries such as food, beverage, cosmetics, oil packaging and chemical manufacturing industries. This equipment can be used for both low production as well as high production runs making it among the best equipments for industries with a wide range of products for packaging. The equipment produces the best hermetic oxygen barrier that ultimately extends the shelf life of the product with no possibility of leakages or seal damage. Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal. Protection against Leakage : There is no spillage or loss of contents of the product. Sales Promotion : The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed. Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing machine to be installed. Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology : IGBT’s are more reliable and efficent at higher line speeds.

Latest Induction Cap Sealing Technology, to create alternative, airtight, hermetic seals on the necks of containers. The process can produce significant cost savings in the Packaging Process. The seal is strong, flexible & yet easy to remove and provides protection against contamination. Induction heating allows heat sensitive products such as creams, petroleum products, pesticides etc. which would normally gets spoiled or catch fire on normal heat sealing to be sealed. The sealing takes place without any direct contact which allows full potential of the filling plant to be utilized. The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magnetic field generated by an Induction Unit. This is a non contact process without direct heat transfer. Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, Aluminum foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container. When the container is under the induction head, heat is developed into the Aluminum layer. The wax layer starts to melt and penetrates into the board layer. The Sealing layer also melts & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination. On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container. ADVANTAGES OF INDUCTION CAP SEALING: Tamper Proof: It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed. Product Freshness: The taste and aroma of the product remains intact due to the hermetic seal. Protection against Leakage: There is no spillage or loss of contents of the product. Sales Promotion: The foil on the inside can be used for advertising or promotional purposes. Maximum Filling Speeds: The sealing takes place without any direct contact which allows full potential of the filling plant to be utilized. Minimum Effort: The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed. Indirect Heating: Induction heating allows heat sensitive products such as creams, petroleum product, pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire. IGBT Technology: IGBT's are more reliable and efficient at higher line speeds. SEMI AUTOMATIC TABLE TOP: 4 To 5 Containers per Minute. Portable Induction Sealing System for very small production units. It can seal from 10mm up to 53mm and can give 4 to 5 containers per minute. This system does not require water cooling as it is equipped with an inbuilt timer. There are separate Induction Head available for various diameters ranges.

The semi automatic cap sealing machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are provided to facilitate the servicing of machine. Machine is motorized incorporating rotating threading & sealing rollers, for threading & sealing of ROPP cap.

The automatic single head cap sealing machine is manufactured from welded steel frame, enclosed with stainless steel sheet. The conveyor belt is used to move the feed containers. The containers are placed in the star wheel. Then containers are set below the sealing head which is in the subsequent indexing part. The delivery chute of cap feeding bowl, deliver the cap on the bottle. The body and neck of the container are positioned below the rotating head. The threading and sealing is performed perfectly by the sealing head. The conveyor, star wheel and the platform turret are operating by a single motor.The height of the conveyor belt is adjustable to align with other machine of the line. S.S. cladding or hard chrome plating of all exposed parts.S.S. matt finished body.The bottle height gauge is adjustable for quick setting For the different container diameter, no need to change the parts.Head movement is by the motor.Noise level and power consumption is very low.In built control panelThe self lubricating profile for S.S. slat chain. No bottle no filing system The conveyor, star wheel, platform turret and capping bowl are synchronizing by the synchronized A/C drives. For the different gauges and sizes of caps, the sealing pressure is varied. UTILITY REQUIREMENT : Electrical Supply : One Phase + Neutral + Earthing Electrical Load : 0.75 KW TECHNICAL SPECIFICATION : Model -60 Output/Hour* 1000 to 3000 bottles. Direction of Movement Left to Right No. of Sealing Head 1 Nos. Electrical Specification** Main Motor Cap Feeding Bowl 1 HP / 415 Volts / 50 Hz. 300 Watt, Magnetic coil Height of Conveyor** 860 mm to 910 mm Machine Dimensions** 1525 mm (L) x 850 mm (W) x 1900 (H) Approx. Case Dimensions 1750 mm (L) x 1100 mm (W) x 2250 (H) Approx. Net Weight 350 Kgs. Approx. Gross Weight 550 Kgs. Approx. Change parts required (A) Container: Star Wheel, Back Guide,

High quality Induction cap sealing machine with air cooled, Induction cap sealing machine with water cool for Glass Containers, Glass Bottles, Glass Jars, Plastic Containers,Plastic Bottles, Plastic Jars,Plastic Pails, Plastic Tubes,Metal Containers, Metal Cans, Metal Tins, Caps,Plastic, Metal, Lip Balm Supplies, Candle Jars, Bath Salt Containers and Wedding Favors, Cosmetic Containers induction cap sealing machine and systems we supply many different our customers. Applications : Bottle and Jar Induction cap sealing machine & induction cap sealer with conveyor is best such suitable for as Ghee bottle, Peanut bottle, milk bottle and food products Jars and beverage induction cap sealing machine, nutraceuticals, Lube oil, lubricant oil, Motor Oil, Engine oil and petrochemical products induction sealer machine with suitable PET, HDPE bottles, bottled water induction sealing machine with specially designed air cool and water cooling base induction head, Flamproof model Induction cap sealing machine and sealer machine specially offer for Synthetic Rubber Adhesive, Fevicol, textile fibers, metals, plastics, glass, sand, ceramics, rubber, and wood chemical and Adhesive bottle and Jar induction sealer machine developed for Paint and adhesive chemical industry, edible oils, dairy products, agricultural products, lubricating oil, pharmaceuticals, herbicides and pesticides, cosmetics and personal care bottle, Jar and Jerry can Induction cap sealing machine and induction Cap sealer.

The filled containers moving on conveyor belt and fed into an in feed star wheel by in-feed-worm. While moving in feed star wheel , bottles pick up caps one by one from delivery chute. The descending rotary sealing one heads hold bottle's neck with desired pressure   The sealing is done in a programmed roll-on-manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps.   The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed containers are discharged by exist star wheel on conveyor.     Features Very compact, rigid & modular construction. All exposed parts are of S.S304 or hard chrome plated or brass for a corrosion free long life. S.S slat conveyor. S.S Elegantly Matt Finished Body. Vibratory Bowl.