Cemach Machineries Ltd. Vatva, Ahmedabad, Gujarat

Vega Press II is a high speed double sided rotary press for high output tablet production. The Vega Press II combines in one machine the sophistication, which today's tableting requirements demand together with well proven mechanical design and components. Major improvements in the areas of sound reduction, operator safety, cleanliness and cleanability, drive arrangement and operational convenience make the machine a wonder to operate. The machine is offered in four models viz. 37, 45, 55 and 61 stations, to give output up to 7300 tablets per minute.  Quality tablet production at high speed. Design confirming to cGMP norms. Exquisitely engineered body kept in a cabinet. Simple and convenient operation, offering operator Protection, cleanliness and ease of maintenance. All the tablet parameters can be fine tuned during the operation of the machine from outside the tableting zone. SALIENT FEATURES : High Speed tablet press with outstanding engineering, performance and reliability. Front and easy outside controls. AC invertor variable drive for main and feeder motor. Separate control panel – safe against electric short Circuit during steam wash. Auto lubrication with fine tuning valve and timer. Extremely robust quality engineering, house in an easily accessible cabinet. Simple and convenient operation, operator protection, cleanliness and ease of maintenance. All the tablet parameters can be fine tuned during the operation of the machine from out side the tableting zone. 

SPECIAL FEATURE AC Variable Frequency Drive for Main Motor Auto-Lubrication System Outside Controls for tablet weight & hardness All Contact Parts SS 316 (Hopper/Discharge Chute) Disc Type Friction Clutch Digital Tablet Counter Double Sided Lifting Cams FEATURES Rotary Feeders with AC Variable Frequency Drive. Shallow Fill Cams Bi-layer Tablet Attachment PLC-MMI/HMI Control System Turret Fully Electro less Nickel Plating

Available as cGMP / PLC-MMI based / Fully Computerized High Speed Double Sided Rotary Tablet Press with Pre-Compression Facility Maximum Output upto 5,40,000 tablets per hour Designed as per Stringent cGMP norms Easy Accessibility for Quick Cleaning and Product Conversion Improved Tablet Quality; Handles Difficult Products Easily due to Pre-Compression Facility Precise Weight Control Ensures Hygienic Production Conditions and Operator Safety All Tablet Parameters can be fine tuned during operations from outside the tableting zone Optional Features : Tablet Rejection on Machine Start up and Stop and random sampling device Lower Punch Spray Lubrication system for effervescent tablet production Three Piece Turret with Stainless Steel 304 / 316 dieplate Compacting Force Monitoring & Control Powder Level Sensors at Feed Hopper Tight Punch Detection (Upper Punch) Full computerized system PLC-MMI Control system Gravity Feeding System Bi-layer tablet facility Tablet Sampling

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers... and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry. We can provide tooling for tableting machines like Cadmach, Manesty, Killian, Korsch , Sejong, Ronchi etc. We design & produce any size and shape of tablet tooling for any of above machine. ADVANCE TABLET TOOLING Use of latest software IDEAS/CAD system coupled with the our expert design engineers, allows both simple and complex designs to be rapidly developed and processed ensuring complete repeatability and accuracy. REPORTS Fully documented inspection reports are produced at all steps of manufacturing of the Tools, which confirm that your order has been inspected and is in accordance with the contract conditions.

Cemach Limited specializes in the manufacture of Pharmaceutical Tablet Compression Machine, also popularly known as Tablet Press. Cemach Limited is one of the largest manufacturer and exporter of Tablet Press Tooling Machine Series of cams, punches and rollers makes up Tablet Compression Machine, sometimes mechanical devices are added for filling and ejecting Tablets. All the spares are precisely crafted and made from high quality materials which are corrosion free and robust. Cemach Limited is also expert in manufacturing containers which are important for precise weight control. Whether you want to produce vitamin Tablets or Ayurvedic Tablets, or cosmetic products, whether you need a single station tablet press ,single-station double station, high speed tablet press, manually operated Tablet press, or a heavy-duty, high-output, automated Tablet press, You can buy tablet press according to your need from our dynamic range of Pharmaceutical Tablet Press.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers... and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Each year, new customers come to Cemach machineries for one primary reason: To get benefit and take an advantage from the leader in tooling industry can offer. Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers... and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Inspection on both sides of Tablet. As per cGMP Standard. Reversible of Tablet. Foot switch provided on both side for stopping the machine. Vibration provided for removing of Dust.

Our Customers have come to depend upon our superior quality punches and dies for excellent performance and long life. Cemach Machineries's formula for success starts with the use of the highest quality tool steel from the world's finest suppliers... and incorporates skilled tool and tablet design engineering, expert craftsmanship and a level of quality control that is unprecedented in the industry.

Optional Features : Inspection on both sides of Tablet. As per cGMP Standard. Reversible of Tablet. Foot switch provided on both side for stopping the machine. Vibration provided for removing of Dust. The unit is mounted on caster wheel. 0.25 HP Three phase motor.

SALIENT FEATURES: Noiseless, Maintenance free & high speed machine. Available in different models. Portable and compact. All contact parts and screen of SS 304 AISI stainless steel material. Electric power consumption is very less compared to reciprocating vibratory system. Standard machine are with TEFC motor explosion proof / flame proof motor material. SS 316 quality contact parts optional. Easy dismantling and cleaning facility for contact parts. Double & Triple deck screens with outlet and hopper for bottom deck available on request.

It is a square modeldouble sided rotary tablet Press promising unmatched quality for medium batch Production. Safetyenhanced performanceclean ability And ease of operation is its most significant features.

We are offering roll compactor.

Sturdy and durable.Easy to operate clean maintain.Noise level minimum.Large output. Continuous oscillating stirrers drive.Simple screen holding and tensioning device.

SALIENT FEATURES: Sturdy and durable. Easy to operate / clean / maintain. Noise level minimum. Large output. Continuous oscillating stirrers drive. Simple screen holding and tensioning device. Screen – Available in different size / durable / cost effective.

S. S. Perforated Screens : 0.5, 1.0, 1.5 mm Hole Dia. 2, 3, 4, 5, 6 mm Hole Dia. 7, 8, 10, 15, 20, 25 mm Hole Dia. S. S. Wire Mesh Sieve : 4, 6, 8, 10, 12, 14, 16, 20, 24, 30, 40, 50, 40, 50, 60 Mesh SALIENT FEATURES : Direction of beaters can be changed by reversible switch. All contact parts can be easily and quickly dismantled and cleaned. Machine is designed for continuous operation. Cylindrical screen for higher output. Castor wheels provided for mobility. Flameproof electrical components can be provided at extra cost. Beaters and scraper blades of S.S. 304 quality.

Rotor Speed : 750 / 1500 / 2300 / 3000 RPM

OUR INNOVATIONS The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced. The results obtained can be further improved by production size machine. Compact & portable design allows mobility for testing at a convenient place. 

The Compacting Roll is designed to provide a uniform force distribution to create uniform bulk density & to give fine granules of uniform quality after further process, thus granules of equal quality are produced.The results obtained can be further improved by production size machine.Compact & portable design allows mobility for testing at a convenient place.

The horizontal drive which is completely maintenance free, has 1HP (0.5KW),three phase AC motor. The motor rpm can be controlled with AC variable drive to adjust the speed steplessly from 0 to 410 rpm. The process time is auto controlled through timer relays.The various attachments can be quickly attached & interchanged to the main drive unit. A separate power supply socket is also provided for the attachments requiring heating.  

FEATURES » MACHINE CONSTRUCTION Compact Design The powder circulating bend fitted to the feed frame keeps the powder spilling to an absolute minimum. This is noteworthy since the machine is capable of compressing approximately 50,400 tablet per hour. Drive Configuration The turret is driven by a precise phosphorus-bronze worm Fitted to a bearing mounted worm shaft which is driven by A “V” belt and variable speed pulley mounted on the Motor shaft. Cam Track Design The Machine incorporates the latest cam track design having smooth cam angles. Smooth cam angles improve punch Travel / which in turn / facilitate tablet ejection and reduce punch head wear extended through lubrication of the cam tracks. Cleanability The tableting zone has been designed as per the stringent cGMP norms. The main features of the tableting zone include; Paint-free tableting area  Easy and thorough cleaning possible since most fittings are detachable  Dust traps reduced to a bare minimum  Overall cross contamination and cleaning time greatly reduced  Maintenance Major controls and the one-shot lubrication system are easily accessed through the hinged front and rear panels. Since there are no moving parts in this area these are not interlocked, therefore adjustments can be carried out safely while the machine is in operation. Lubrication All major lubrication points are served by the one-shot lubrication system. Oil cups are provided wherever continuous lubrication is required.  Overload and Pressure Release Effectively, the safety valve of the machine, this is fitted to the lower pressure roll. The overload pressure release should always be set to relieve the pressure with minimum effort consistent with the diameter and hardness of the tablets being made. Adjustments are easily made from the lower cabinet. Serious damage to both the machine and the punches can be prevented through proper use and maintenance of this system. Motor Overload Any appreciable motor overload that may occur due to tight punches etc. is indicated on an ammeter fitted to the control panel. The average amperage in normal running (tableting) condition is to be noted. Any increase in this average should be immediately investigated. 

Series of cams, punches and rollers makes up Tablet Compression Machine, sometimes mechanical devices are added for filling and ejecting Tablets. All the spares are precisely crafted and made from high quality materials which are corrosion free and robust. Cemach Limited is also expert in manufacturing containers which are important for precise weight control.

Sturdy and durable. Easy to operate clean maintain. Noise level minimum. Large output. Continuous oscillating stirrers drive. Simple screen holding and tensioning device. Screen – Available in different size durable cost effective.