MARS Earth Moving Equipments Machhe, Belgaum, Karnataka

We are one of the leading manufacturers and suppliers of the concrete pump spare parts complete upper housing Q80 used for construction applications. We can customize it according to each OEM specifications to arrange for a perfect fit with multiple OEMs. The product is made with high-grade steel for superior quality and a high lifecycle.      The design is kept compact owing to its application and highly efficient output. Even the quality is maintained at every stage to ensure a high life cycle. We are committed to offer the highest quality grade spare parts for concrete pump piston rams. Each individual product is manufactured with utmost precision involving good grade raw materials added with advanced technology manufacturing. All these features combined releases a superior quality housing that also finds applications in various heavy duty machinery and construction sectors.   ​Features ​ Robust Design, superior grade raw materials and advanced manufacturing techniques release a high-quality product ​ Medium carbon steel with grinding finish ​ The quality is maintained at all levels to ensure high product lifecycle​​ ​ Applications​ Heavy Engineering Equipment Construction Equipment Infrastructure Development Concrete Pumps and Truck pumps

The track tension and recoil assembly that we manufacture forms an integral part of a variety of renowned earth moving vehicles available in the market. This assembly is designed and tested to perform under robust working environments, absorb shock, provide adequate track tension, ensuring proper protection to the entire track system. A technically strong designed and manufactured track system provides a high life span for track life and improves the overall experience of the system. Features ​ High-quality raw material with strict adherence to the specifications followed by OEMs for weight and sizes allows us to manufacture a superior quality product. ​ The parts manufactured under our roof are purchased for a safety margin and then processed to achieve the exact dimensions provided by OEMs. ​​ The piston is CR coated with an additional layer and processed to achieve exact dimensions. This provides extra strength to the piston and ensures a good performance ​ The Recoil spring is manufactured by the same process where the right proportion of Cr. (Chromium) added ensures a better steel performance ​ A poor quality grease fitting kills the overall life of the track tension system by about 75%. So we use high-quality zinc-coated grease fitting that improves the life cycle drastically. In this case, due to the high air pressure inside, hence if the entire fitting fails, the entire track tension assembly fails.  ​ All the Track adjusters are tested with hydraulics (with given pressure) to ensure 100% leakage proof & long-lasting    

Our track rollers form an integral part of the track system for a wide range of brands available in the market. We ensure the highest quality of manufacturing to provide a longer lifecycle to the rollers considering the extreme working conditions they undergo   The track rollers are mounted at the bottom of the track frame. Each earth moving equipment is built heavy and hence the rollers are bound to carry the majority of the weight of the machine during operations. They are also expected to endure heavy wear and tear during multiple operations, including the roller friction and shock loads. This also creates heat in the interiors of the rollers as well as surface to add to the wear.   ​Features​​ ​ The raw material selected for the machining of the rollers of high quality and then machined to precision. We also consider a higher factor in machining to achieve the exact dimensions to suit the application.  ​ The material selected is 40mnB which is high-quality steel. This component undergoes quenching, induction hardening and tempering to reach surface hardness of about 50-55HRC and a hardening depth of 4.5mm ​ All irregularities from the surface are machined out to have an even surface of operation.  ​ The roller shafts are smoothly polished to reduce surface friction. This improves the life of the rollers by about 20-30%. The surface roughness is kept lower than the industry standard average of about Ra 0.8-1.6 to provide an extended lifecycle.  ​ The roller seals are provided with 3% of Mo (Molybdenum). The standard lifecycle of these seals is also higher by about 20-30% more than the standard ones available in the market. 

Our sprockets are manufactured with the highest quality materials for Heavy Duty applications. These heavy duty sprockets can easily manage the rigorous cycles of everyday operations. Our sprockets are carefully manufactured considering the critical standards and high quality measures of OEMs to ensure guaranteed satisfaction     ​​We manufacture a range of sprockets that assure perfect fit and extended support to many renowned OEMs. They are also low on maintenance to ensure an extended service life over original parts. We also adhere to strict design standards to perfectly match the both holes and teeth along with your rubber tracks. Features ​ The primary material used is Forged casted steel and a special heat treatment process is done to ensure proper hardness level ​ This heat treatment process provides long wear resistance and durability ​ Optimized design to reduce stress concentration areas ​ Hunting Tooth Design extends tooth wear life ​   Accurate machining of the mounting surfaces ensures the best performance and perfect interchangeability

We are one of the leading manufacturers and suppliers of Piston Rams used for concrete pumps. The major application of this pump is to supply a continuous flow of water for a longer duration of time. This makes it a necessity for the piston ram to be of high quality and highly efficient     ​​The design is kept compact owing to its application and highly efficient output. Even the quality is maintained at every stage to ensure a high life cycle. We are committed to offer the highest quality grade concrete pump piston rams to all our clients. Each individual product is manufactured with utmost precision involving good grade raw materials added with advanced technology manufacturing. All these features combined releases a superior quality ram that also finds applications in various heavy duty machinery, construction and automotive sectors. Features ​ Compact Design, superior grade raw materials and advanced manufacturing techniques release a high-quality product ​ The quality is maintained at all levels to ensure high product lifeccyle​​ ​ Applications Automobiles​ Heavy Engineering Equipment Construction Equipment  

We are one of the leading manufacturers and suppliers of mixer shafts for concrete pumps. The major application of this shaft is to allow a continuous flow of water to the pump for a continuous-time. This makes it a necessity for the mixer shaft to be of high quality and highly efficient. ​   The design is kept compact owing to its application and highly efficient output. Even the quality is maintained at every stage to ensure a high life cycle. We are committed to offer the highest quality grade mixer shafts for pumps to all our clients. Each individual product is manufactured with utmost precision involving good grade raw materials added with advanced technology manufacturing. All these features combined releases a superior quality shaft that also finds applications in various heavy duty machinery, construction and automotive sectors.   Features ​ The design, development, and manufacturing is done with precision and the quality is maintained at the highest standards ​ The high-grade raw materials use and precision manufacturing provide Optimum Strength to our Mixer Shafts ​ Corrosion-resistant product to give it a higher life.

We also manufacture custom fabrication part, new product developments in collaboration with your development team. These products that we manufacture require special attention as the development process decides the future of manufacturing.    Our team works in close collaboration with your development team as well as our vendors to source the right material, perform precision machining and developing the prototype to test and approve the component for mass production. The quality for these custom fabricated products is also maintained at the highest level to ensure a premium grade component

An Idler holds the track chain in proper alignment when the machine is in motion. It is located at the back of the track frame for adequate support. Our Idlers are manufactured with the best quality material coupled with advanced manufacturing processes to improve the life cycle of the product as well as provide high-stress proportions. ​   We manufacture high lifecycle Idlers that can be integrated with all major brands and models of heavy engineering equipment. Features ​ The roller body is made up of high-strength steel material - SCMn3A, which is a widely approved material globally ​ The roller shafts are processed to a surface roughness of Ra 0.2 - Ra 0.4, which is higher than the standard Ra 0.8 to provide smooth operation. ​ The idlers are induction hardened for a surface hardness if 52-57HRC on the tread for long life.  ​ The induction dept is pre-calculated for various parameters and maintained from 3mm to 7mm for superior life.  ​ The seal kits are adopted with 2% of Mo (Molybdenum) in the material, which improves the lifetime of the seals by about 30-40%, providing the highest quality seal kite.  ​  The copper layer in the busing is processed with a factor of 0.2mm thicker to improve the lifecycle of the bimetal copper bush by about 30-40%  ​ We ensure the lubricating oil performs at its optimum levels at both extremes, not to freeze at lower temperatures, nor to resolve at higher temperatures. (Range: -40’C to 110’C). We generally use SAE85 to ensure the proper functioning of the Idlers. ​   We supply forging idlers, which provide a better life for the idler by about 20-30% more than conventional idlers with lower weights.  We have a higher range of idlers available for all major brands in the market Caterpillar Terex Komatsu JCB Bobcat Hitachi