Magwell Industries T Nagar, Chennai, Tamil Nadu

  magwell wet permanent magnetic separator is designed to handle the demands of increased production rates without adding additional drums to your circuit. The drum utilizes a wider arc magnet to increase retention time for maximum magnetic recovery. The interpole magnet arrangement allows for numerous polarity changes to improve the cleaning of recovered magnetic . operating principle: the liquid flows through a semi-circular separating chamber beneath a stainless steel drum to which the magnetisable particles are attracted. The strong, high-gradient magnetic field is created by a cylinder consisting of permanent magnetic discs positioned within the drum. These special permanent magnets generate particularly high field gradients which are necessary for successful separation, as is the need with all magnetic-separators.   for recovering magnetic/ferro-silicon in dense media plants and iron ores, wet drum separators are mainly used. They remove contamination from the product stream, increasing product purity and plant productivity. In the applications where the product purity is most essential, the wet drum separators can use powerful rare earth magnets, which can remove very fine and weak contaminants even from dense materials. a stationary, permanent magnet assembly is located inside of a rotating drum.this drum is housed in a complimentary tank with slurry flow paths that exposethe minerals to the magnetic field . Magnetic materials are pulled against the drum and move with it until they are outside of the magnetic field. The magnetic materials then fall away into the magnetic collector. Non-magnetic materials pass through the tank to the tailings discharge   technical specifications wet drum available in three different tank configurations:       concurrent counter-current counter-rotation   stages offered: single and multi-drum configurations (double and triple drums) are available for counter current con-current and counter rotation tank styles.

Type : Automatic

Certification : CE Certified

Voltage : 220V

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

MAGWELL separators are circular screen separator. It is ideal for solids/solids and solids/liquids applications. Gyratory screen consists of Specially Designed Motor mounted vertically at the center of the base plate of the Screen. The Screen is in between feeding hopper and bowl. The material is fed on to the centre of top screen. The undersize material passes rapidly through the screen during its travel to the periphery. The oversize material get continuously discharged through a tangential outlet. This is achieved by specially designed Vibratory Motor along with eccentric Top and Bottom Weights.     Main Features of Gyratory Screen Separator. The GSS mainly consists of unbalanced electric motor, Grading mesh, helical springs and structure. The GSS selected is 1 to 6 feed material bulk density,moisture and capacity. Unbalanced electric motor (UEM)consists standard bearing series are over dimensional in relationto the high speed and stain of strong load to offer increased operational reliability Steel Unbalanced Counter weight fixe d at both side of the Motor with the provision for regulation of the oscillation from zero to maximum Vibratory force by easy adjustment UEM drive shaft is made of EN 8 Material of tested quality in order to with stain high torque depending on centrifugal force is achieved.   WORKING PRINCIPLES : Rotation of the top eccentric counter weights creates vibration in the horizontal plane which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the centre of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration.

Type : Gyratory

Certification : CE Certified

Application : Industrial

Weight : 100-200kg

Voltage : 220V

Automatic Grade : Semi Automatic

Power : 1-3kw

Driven Type : Electric

Warranty : 1 Year

Type : Automatic

Certification : CE Certified

Voltage : 220V

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

Based in Tamil Nadu, India, we are preeminent Manufacturer and Supplier of Vibratory Screen Separators. The company has developed a modern manufacturing facility for rendering customized solutions as per the specific demands of the buyers. Our Vibratory Screen Separators feature easy installation and upkeep, cost effective prices and long life-span.More about Vibratory Screen Separator : MAGWELL Vibrating Screen is available in various sizes. It is widely used in various industries. The Widely used for flowing materials like Coal, Iron Ore, Lime Stone, etc., and can be screened from 2mm to the higher sizes. Mounted on helical springs on four ends and driven by unbalanced motor, the motors are totally dust sealed and provided with unbalanced weight for vibration. The inclination angle can be adjusted as per requirement. Our range is Available in capacity of 1 ton/hr to 200 ton/hr capacity. vibrating screen is offered from single deck to multi deck type.   Working Principle : Dewatering screen adopted dual vibration motor as power supply. The double vibration is installed parallel, when they are running at the same time, centrifugal force is produced by two groups of eccentric block. Centrifugal force along the direction of vibration is superposed, otherwise it is offset. Thus form a single centrifugal force which along the direction of vibration, which makes screen box affectation reciprocating linear motion. The screen frame is connected by the high-intensity bolts, so the structure is stable and durable.Features : Compact and designed for continuous operation Shift from 0oto 8o inclination Special linings for abrasion, cutting or handling sticky materials are available Optimal vibration isolation through the use of highly elastic spring elements Low cleaning and maintenance time due to one-piece trough design The latest drive technology and maintenance-free silent vibrators with variable axle load Available as a closed or sealed pressure system with multi-part covers available Applications : Widely used in coal, building materials, light, metallurgy, mine, power, refractory industries, etc Suitable for classification and high efficiency screening of large lump materials, small&medium granules

Type : Vibratory

Certification : CE Certified

Application : Industrial

Weight : 100-200kg

Voltage : 220V

Automatic Grade : Automatic

Power : 1-3kw

Driven Type : Electric

Warranty : 1 Year

MAGWELL Vibration motor excitation force is high efficiency, energy consumption is small, low noise and long life. Vibration motor is power and vibration source of combination of excitation source, vibration motor is installed in the rotor shaft at each end of a group of adjustable eccentric block, using axle and eccentric block high-speed rotating produce centrifugal force get excitation force. It can be applied to general vibratory machines, such as: vibration sieve crusher, extension, vibration falling pressure-blasting machine.   SPECIFICATIONS FEATURE: The complete stress relieved MS-cast Iron body (Heavy Duty) Winding Class F Insulation type Power Connection: 3 Ph, 415V, 50Hz. A.C. Supply Standard bearing series are over dimensional in relation to the high speed and stain of strong load to offer increased operational reliability Drive shaft is made of EN 8 Material of tested quality in order to with stain high torque depending on centrifugal force is achieved Steel Unbalanced Counter weight fixed at both side of the Motor with the provision for regulation of the oscillation from zero to maximum Vibratory force by easy adjustment Field operation temperature :- Vibratory motor are design to work from -300 to + 500 Temperature continuously at maximum centrifugal force

Vibratory Furnace Charger consists of a vibrating feeder mounted on a moving trolley with a storage hopper mounted above the feeder. Our company make vibratory furnace chargers basically comprise of the following parts. Vibrating Feeder is suitable for delivering required capacity, storing hopper of required capacity, moving carriage with driving arrangement. Control panel for operating the system. Cable reeling Drum / Cable Drag Chain. The metallic components like scrap, bales, pig iron and foundry retains are stored in the hopper. The hopper shape is specially designed to enable bulky and irregular scrap pieces to be extracted without problem. Vibrating furnace charger is effective solutions to problems such as high labor cost, hazards operators faced in foundries, melting shops etc. Such a kind of automation allows foundry men to work at a safe distance thus preventing injuries arising out of molten metal splash. It also facilitates in rapid and quick charging of the furnace thereby allowing maximum utilization of the furnace, in addition to this, the damage to furnace lining is avoided which normally occurs in manual charging of the furnaces.   WORKING PRINCIPLE: The required amount of scrap metal is loaded into the storage hoper at the loading point. The trolley the carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided.   FEATURES AND ADVANTAGES: Very fast as compared to manual charging of furnace thereby enabling optimum use of the melting system Minimum heat loss of the furnace since the charging process can be maintained continuously at the required rate Extremely controlled charging of material into the furnace Prevents damage to the furnace lining since the material is properly guided into the furnace so as to avoid the material from hitting the furnace walls No direct exposure of manpower to the furnace thereby preventing dangerous accidents due to metal splash (since the operator can carry out the operations at a very safe distance.)

The Vibratory Furnace Charger delivers required capacity, stores hopper of required capacity and moves carriage with driving arrangement. The Vibratory Furnace Charger eliminates problems like high labor cost, hazards operators faced in foundries, melting shops etc. the automation of Vibratory Furnace Charger allows foundry men to work safely, eliminating injuries arising from molten metal splash. The Vibratory Furnace Charger allows maximum furnace utilization by charging it quickly. Furnace lining damage is also avoided by Vibratory Furnace Charger.ConstructionVibratory Furnace Charger consists of a vibrating feeder mounted on a moving trolley with a storage hopper mounted above the feeder. Control panel for operating the system. Cable reeling Drum / Cable Drag Chain. The metallic components like scrap, bales, pig iron and foundry retains are stored in the hopper. The hopper shape is specially designed to enable bulky and irregular scrap pieces to be extracted without problem.   Working PrincipleThe required amount of scrap metal is loaded into the storage hoper at the loading point. The trolley the carries the vibrating feeder along with the storage hopper to the furnace charging point. Here, the vibrating feeder is energized and the material is effectively discharged into the furnace as per the required capacity. As the metal is melted down, fresh batch of metal can be fed into the furnace thereby keeping the furnace full. The capacity of the vibrating feeder can be varied by varying the amplitude of variations. The amplitude of vibrations can be varied by adjusting the position of centrifugal weights or by using a variable frequency drive (optional). A control panel specially designed to suit individual client requirement depending on the sequence of operations required is provided.Features and Advantages Very fast as compared to manual charging of furnace thereby enabling optimum use of the melting system. Minimum heat loss of the furnace since the charging process can be maintained continuously at the required rate. Extremely controlled charging of material into the furnace. Prevents damage to the furnace lining since the material is properly guided into the furnace so as to avoid the material from hitting the furnace walls. No direct exposure of manpower to the furnace thereby preventing dangerous accidents due to metal splash (since the operator can carry out the operations at a very safe distance.)

Type : Charging type

Warranty : 12 month

MAGWELL offers a wide range of Vibrating tables. Concrete vibration table consists mainly of platform chassis, vibrator spring components, mesa and chassis. They are used for chemical, food, plastics, pharmaceuticals, metallurgy, glass, building materials, food, fertilizers, abrasives, ceramics and other industries.   Principle application of a Vibrating Table is to uniformly fill the mould, drive out air bubble and compact the product to achieve superior mould strength and higher surface finish.   WORKING PRINCIPLE : Concrete vibration table were welded with steel plate and steel, vibration table is the same motor plus a pair of eccentric composition. And through a pair of pylon coupling installed on mesa (reverse) center position, plays a vibration compaction process smoothly and vertical direction function.   FEATURES : While using the Vibrating Table you can adjust the vibrating motor’s vibrating force to the platform on the material to achieve the desired form. Good sealing performance, no dust overflow Continuous production, single or multi-layer, auto-classification filtering Energy-saving and low noise with vibration motor Start fast and stop smoothly Simple installation, easy operation and maintenance High power, large platform; maximum power of 7.5kw, exciting force 80KN, sand box can carry the weight of 8T Table height adjustable, suitable for assembly line use three-dimensional vibration, complex cavity for casting Variable, modeling process, without damage of the premise, for best compaction results Since the locking function, the production line to ensure accurate positioning   APPLICATIONS : It is suitable for any dry material screening from 0.74mm-5mm., the largest particle size is 10mm.It is widely used in chemical, food, plastics, pharmaceuticals, metallurgy, glass, building materials, food, fertilizers, abrasives, ceramics and other industries. Food industry: sugar, salt, alkali, gourmet powder, starch, milk powder, yeast powder, pollen, food additive, bean milk, juice, etc. Abrasive material and ceramic industry: building sand, mica, alumina, abrasive, refractory material, slurry, etc. Chemical industry: resin pigment, medicine, grease, paint, palette, etc. Paper-making industry: coated slurry, exhaust liquid, paper making liquid and waste water reclamation, etc. Metallurgy and mining industry: quartz sand, ore, titanium oxide, zinc oxide, etc. Mechanical industry: casting sand, powder metallurgy, electromagnetic material and metal powder, etc.

Voltage : 110V

Power : 1-2kw

Driven Type : Electric

Warranty : 1year

Automation Grade : Semi Automatic

Type : Horizontal

Voltage : 220V

Automatic Grade : Semi Automatic

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

Type : Automatic

Application : Construction

Voltage : 380V

Technique : Welded Mesh

Warranty : 12 Months

Weave Style : Welded

Wire Gauge : 5-10mm

Type : Automatic

Material : Cast Iron

Voltage : 220 V

Frequency : 50 Hz

Phase : Single Phase

Warranty : 1 Year

electromagnetic vibration feeder simple structure, convenient operation , power consumption is small; can adjust evenly to ore amount; so has been widely used. Electromagnetic vibrating feeder is in the material from the bunker or other storage device or even the supply of quantitative is expected in the equipment, is a necessary equipment for automation flow operation to open type and closing two points. Generally for loose material. It is used for the pharmaceutical, glass, food and chemical processing, steel, plastics, rubber and fertilizer industries. Additionally, electromagnetic vibrating feeders are specially applied for industries that involve non-stop processes. So that it can handle slightly wet, heated, dusty, lumpy and abrasive materials, electromagnetic vibrating feeders are applied in batching, weighing, packaging, blending, sprinkling, proportioning and storage.     working principle: a vibratory feeder is a device that uses vibration to “feed” material to a process or machine. Vibratory feeders use both vibration and gravity to move material. Gravity is used to determine the direction, either down, or down and to a side, and then vibration is used to move the material. The material is almost always a dry material that unlike a liquid, may not move down an incline without some assistance from the vibration effect. The vibratory feeder comes in many shapes and sizes but all uses the same principle, which is to feed bulk material in at the top in an uncontrolled fashion and take material out at the bottom at a controlled and steady rate.   design flexibility our experience and longevity in the market have resulted in a variety of deck models. tubular grizzly enclosed open conveyors with multiple power units decks with screen sections     applications: application area: flow-extraction from silo / hopper flow-regulation for weighing equipments etc flow-feeding for / in processing lines     application industry: it is been widely used in the food, mining, cement, refractory, iron ore, coal feeding, feed, chemical and the pharmaceutical industries,etc.

Type : Vibrating

Certification : CE Certified

Voltage : 220V

Automatic Grade : Automatic

Driven Type : Electric

After-Sales Service Provided : Spare Parts

Type : Automatic

Certification : ISI Certified

Weight : 100-1000kg

Voltage : 220V

Application : Industrial Usage

Power : 3-6kw

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

Our domain expertise lies in manufacturing and supplying of Twin Shaft Mixers from Tamil Nadu, India. Made up of the finest quality materials and advanced technology, our Twin Shaft Mixers are pressure-sealing device and avoid leakage. Further, their customization is also accomplished by us. One can acquire them in retail or bulk, from us   Working Principle:  The twin shaft paddle mixer consists of paddles mounted on twin shafts in a ‘W’ shaped trough. The material to be mixed is charged from the top of the trough. Liquid spraying arrangement if required can be provided. The normal filling level is slightly above the shafts. Thus, there is surplus space in the mixer trough to provide air around the particles so that they can move freely. The specific speed of the shafts combined with the overlapping motion and paddle design facilitates rapid fluidization and ensures excellent transport of particles. The normal working volume in this type of mixer is about 25% of the total volume of the trough. If the normal working volume is rated as 100% working capacity, then the range of operation of the mixer is from 40% to 140% of the rated capacity. The twin shaft, counter-rotating paddles lift the particles in the centre of the mixer trough, in the fluidized zone, where mixing takes place in a weightless state. This results in random movement of particles in all directions .Mixing homogeneity of 98 ? 99 % can be achieved using twin shaft paddle mixer.Applications : The unique agitation ensures rapid yet gentle blending, short mixing cycles, low operating costs, minimal product degradation and one of the highest production capacities of any mixer type. Fluidized zone twin shaft paddle mixers are capable of preparing a homogenous mix independent of the particle size, shape and density. Applications of the twin-shaft paddle mixer are in industries such as feed, food, chemical, pharmaceutical, building and environmental.

Type : Automatic

Certification : CE Certified

Voltage : 220V

Power : 1-3kw

Warranty : 1 Year

Driven : Electric

Brand Name : Magwell

After-Sales Service Provided : Spare Parts

Vibratory conveyors transport material from one point to another. Magwell’s range of Tubular Vibratory Conveyors can help you move dusty, abrasive, messy or dangerous substances cleanly, safely and efficiently.   These conveyors are ideal for the transfer of all granular and powder products. Tubular and Flat Pan Vibratory transfer conveyors with multi inlet and multi outlet is available as easy to clean and maintain systems.   Powered by two counter-rotating vibration motors set at 45 degrees, the action imparts a force on the material moving it forward. Variable feed rates are also possible when required with a control signal to regulate the flow.   ADVANTAGES: Complete sealing of the conveying tube Conveying under pressure or in vacuum conditions, in protected atmosphere… Dusty products can be conveyed (product with high percentage of fine dust) Regular capacity quantity that can be adjustable continuously by potentiometer Capacity can be set or automatically controlled by the mean of a electronic regulation or by analog set point 4-20 mA or 0-10 V depending on various parameters   APPLICATIONS: When sealing of material is important. i.e., dust control, security When other processes / inspections are required during transport When product is abrasive When product is fragile

Weight : 10-100kg

Voltage : 220V

Frequency : 50Hz

Automatic Grade : Fully Automatic

Power : 0-5kw

Driven Type : Electric

Introductions: MAGWELL Trommel screen is consist of five parts, such as drum, frame, hopper, reducer and motor. Working Principle: After the materials feeds into the drum, on the one hand, materials being screened along with the rotation of drum, on the other hand, the bigger materials flow forward along the direction of slope and be separated by the screen with different number of meshes. The different materials fall into different hopper and then sent to different finished product stacks by manpower or belt conveyor.   Basic Parameters: Trommel screen type: sealed type, open type Construction of material: carbon steel, mild steel, stainless steel Drum type: round, hexagon   Features: Screen replaceable for different mesh sizes Multiple screen size Easily changed screen plates Configured for economical & efficient classification, Screening and grading Heavy duty trommel drum with lifters at the front to facilitate material break up Largest processing capacity in the industry Unique screen design, result in higher capacities, longer screen life and no material clogging Heavy duty feed hopper and extension Gear drive mechanism Variable speed drive mechanism     Application: Coal Industry: lump coal, coal dust, coal washing, etc. Gold Mine: gold screening and washing Chemical Industry: sifting calcium oxide, compost Metallurgy, construction, mineral- selecting, etc. Quarry: gravel, clay, mountain meal, sand, etc. Recycle Industry: Plastic ,MSW, E-waste, and etc Coir Industry

Magwell Magnets have increased their range of Suspension Magnets over the years to cater for the ever-increasing size of conveyors, deeper troughing and conveyor speeds. Magnets can offer customers two types of suspension magnet, depending on specific applicational details. The units are available as either electro or permanent magnets.   Suspension magnets are specifically designed for the extraction of occasional tramp iron from a product stream being conveyed by a conveyor belt or vibratory feeder. The magnet is suspended above a conveyor with sling chains setting the magnet face at the correct angle for optimum extraction. An electro suspension magnet can be repositioned away from the conveyor and de-energised for cleaning. A Permanent Suspension Magnet can be suspended from a travelling trolley so that it can be moved away from the conveyor to be manually cleaned.   Permanent Suspension Magnet units are designed to remove general tramp ferrous metals from a range of conveyed materials. For applications that may require the extraction of small ferrous contaminants such as nails and screws, the Mastermag range of permanent suspension magnets can incorporate a tri-polar magnet design with core, poles and a backbar in high permeability mild steel.   The tri-polar design ensures that magnetic flux leakage is reduced and the magnetic field is focused directly onto the centre of the conveyor belt to improve the extraction. 

Type : Suspension Magnets

Diameter : 0-50mm, 100-150mm

Shape : Square Shape

Application : Suspension Use

Color : Metallic, Shiny Silver, Silver

Surface Finishing : Polished

Type : Suspended

Shape : Round, Square

Certification : ISI Certified

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

MAGWELL suspended Electro and Permanent magnetic are designed to remove both large and small types of tramp metal from product streams conveyed by belts. The tramp metal that is captured by the magnet accumulates across the entire magnetic face, substantially increasing the amount of tramp iron the magnet can retain before cleaning is required. Usually, the removal of the tramp metal can be obtained for a lower cost than an electromagnet.  

Type : Magnetic Separators

Voltage : 440V

Automatic Grade : Automatic

Power : 1-20kw

Warranty : 2 years

Type : Automatic

Certification : CE Certified

Voltage : 220V

Application : Laboratory

Driven Type : Electric

Warranty : 1 Year

After-Sales Service Provided : Spare Parts

Type : Automatic

Material : Stainless Steel

Certification : CE Certified

Usage : Industrial

Finishing : Polished

After-Sales Service Provided : Spare Parts

Type : Magnetic

Shape : Round

Application : Industrial Use

Voltage : 220V

Power : 1-2kw

Power Source : Electric

Warranty : 1 Year

Surface : Polished

After-Sales Service Provided : Spare Parts