Baffles Cooling Systems Lakshmi Nagar, Coimbatore, Tamil Nadu

Our Vent silencer is specially designed and manufacturing. Heat resistant Aluminium is painted on the surface area. Frequency noise level check is done using software. All the materials that we use are graded materials. We designed the silencer as per the ASME code standards. Exhaust Silencer performance is as per the Noise and OHSAS standards. We have our own testing facility for NDE like RT ,UT, PT, MT. We have qualified welders for all types of welding joints for structural work. Special care is taken in internals like absorbing materials, acoustic packing materials, perforated sheet, rockwools etc, in order to guarantee a long life. Painting on the surface area is check using DFT gauge. Compact and Customized design. Easy Cleaning and Maintenance. Good flow transmission that results in low pressure drop.

Turbine engines are used in planes, ships and power stations, but they generate a lot of noise – more than 150 dB at 25 metres. That’s beyond the nuisance level – it’s enough to do direct physical harm. In the shipping industry turbine ventilation is of utmost importance because handling toxic exhaust fumes is critical inside an engine room. Industrial plants on land have to deal with the noise challenges in an area where many workers have to operate nearby, so a generator silencer has to be very effective. Our engineered solutions have a number of applications; from general volume minimisation to the management of more unusual noises. Using our own teams of highly skilled engineers we can undertake total turnkey projects from the design stage through installation, commissioning and on-site support.   Turbine Silencer Features: Heavy gauge perforated sheet is used. Drilled on diffuser pipe as per ANSI standards. Lifting lugs and saddle are provided with proper calculating load and stress. Diffuser Pipe is checked by conducting Hydro Test. Heat Resistant Aluminum Paint is applied on the surface area (800°C) based on customer requirement. Quality acoustic fills and Insulation is used. Sandblasting is done on the surface area. We have qualified welders for all types of welding joints for structural work. We have approval from third party inspection for WPS, PQR and WPQ records for all the welding positions like 1G, 2G, 3G, 4G, 6G. We have NDE LEVEL-II inspector for RT, UT, VT, PT, MT.       Applications: Prime power generation Gas Drive compressor stations Pumping stations Peak lopping generators Petrochemical installations Process and chemical plants Offshore platform installations LNG Plants Standby generating units Designs available to suit all types of turbines Rectangular or circular cross section Robust fully welded case in high temperature, weather resistant steels, boiler plate or stainless steel Internal absorption with glass cloth and stainless steel mesh protection.

BCS offer Timber Frame Counterflow and Crossflow Water Cooling Towers for large industrial applications. These towers are available as bespoke designs to suit an existing concrete basin or special site layout. The heat transfer surfaces is either film flow or splash flow plastic as dictated by water analysis of the circulating water. All towers are designed in accordance with OHSAS demands and supplied to quality assurance programmes. Timber Cooling towers are useful for chemical plants, air conditioning plants, induction furnace, injection moulding machine, chilling plants, oxygen plants. diesel generating sets and heat exchangers. And also for steel industries, cement industries, chemical industries, and water effluent treatment industries.   Timber Cooling Tower better features 95% of the timber material that is used by BSC is Pinewood. Pinewood has the capacity to withstand a high temperature range of 55-90°C. Heat is easily dissipated from the process. The Pinewood that we use undergoes a number of chemical treatment process. It is dipped for about an hour in stainless steel slump in order to remove any fungi and bacteria. After it undergoes the chemical treatment process it is then moved to remove the moisture from the timber. All the steel material is GALVANIZED for anti corrosion purpose. We have experienced TIMBER OOLING TOWER ERECTION TEAM who will aid in the easy erection and commissioning within the estimated time. We supply Timber Cooling Towers to Customers every month and follow up for periodic maintenance and performance testing. Data requirement for Design: Volume Flow rate (Kg/Hr) Inlet Temperature (°C) Outlet Temperature (°C) Wet Bulb Temperature (°C) Hot water Line Size ( mm/inch) Timber Cooling Tower Spare Parts : Pine Wood Timber High temperature Fills Louver Grid ( FRP/SS) Reducer Gear Box Geometry Fan ( Aluminium /FRP ) Hub ( Aluminium / FRP ) SS Bolt & Nut and Nails Motor Spraying Nozzles Nozzle Pipes Galvanized Structure Steels

Reciprocating pumps often suffer from pulsation problems on both the suction and discharge side. Many of the problems can be traced to poor suction conditions where the pressure at the inlet to the pump is less than that required by the pump manufacturer. The suction pressure available at the inlet to the pump is often referred to as either NPSHa (Net Positive Suction Head available) or NPIP (Net Positive Inlet Pressure). Fitment of a BCS Suction Silencer at the pump suction will eliminate all NPSH problems and ensure a smooth running pump.   Suction Silencer Features: Our Vent silencer is specially designed and manufacturing. Frequency noise level check is done using software. All the materials that we use are graded materials. We designed the silencer as per the ASME code standards. Exhaust Silencer performance is as per the Noise and OHSAS standards. We have our own testing facility for NDE like RT ,UT, PT, MT. We have qualified welders for all types of welding joints for structural work. Special care is taken in internals like absorbing materials, acoustic packing materials, perforated sheet, rockwools etc, in order to guarantee a long life. Painting on the surface area is check using DFT gauge. Compact and Customized design. Easy Cleaning and Maintenance. Good flow transmission that results in low pressure drop. Heavy gauge perforated sheet is used. Drilled on diffuser pipe as per ANSI standards. Lifting lugs and saddle are provided with proper calculating load and stress. Diffuser Pipe is checked by conducting Hydro Test. Heat Resistant Aluminum Paint is applied on the surface area (800°C) based on customer requirement. Quality acoustic fills and Insulation is used. Sandblasting is done on the surface area. We have qualified welders for all types of welding joints for structural work. We have approval from third party inspection for WPS, PQR and WPQ records for all the welding positions like 1G, 2G, 3G, 4G, 6G. We have NDE LEVEL-II inspector for RT, UT, VT, PT, MT.   Why Baffles Cooling Systems choose  ? Customized design. Guaranteed for materials and performance. Design and manufacture of high engineering standards. Products is made in own factories in order to ensure the quality and shortest delivery time. Flexible prices. Structural design, CAD modeling, 3D-Modeling and analysis reports. Inspection and report on each silencer for your reference.   Applications : All the type blowers FD & ID fans All Industrial applications Generator application

Release of steam to atmosphere creates noise which is dangerous to plant personnel and is environmentally unacceptable. Steam may be released from either low pressure or high pressure as part of boiler start up system, a bypass vent or a safety relief valve vent system. In each case Baffles Cooling System offers the most economical approach by optimizing silencer design to produce a guaranteed solution through selection of silencer pressure drop and flow velocities appropriate to the duty. Not all steam that is vented is dry, so where there is moisture carried in the steam flow BCS can provide a separator element to remove the excess moisture and prevent this hot liquid from being exhausted out through the vent to fall as hot rain in the area surrounding the vent. The pressure drop across the inlet diffuser is selected according to the duty of the silencer, we can examine the pressure losses through the pipework and recommend the most suitable silencer pressure drop for the vent duty. Silencers may be packed or pack free diffuser only types, depending on the duty requirements. Where a packed silencer is needed the packing material will often be chosen from glass fibre, mineral or ceramic fibre as considered appropriate for the operating conditions. The structural design of the our steam vent silencers are given the same thorough attention as its acoustic design. The external shell is constructed of seamless pipe in smaller sizes and continuously welded rolled plate in larger diameter silencers. Silencers may be mounted horizontally or vertically, pads or cradle type supports are available for easy installation.   Steam Vent Silencer Features Heavy gauge perforated sheet is used. Drilled on diffuser pipe as per ANSI standards. Lifting lugs and saddle are provided with proper calculating load and stress. Diffuser Pipe is checked by conducting Hydro Test. Heat Resistant Aluminum Paint is applied on the surface area (800°C) based on customer requirement. Quality acoustic fills and Insulation is used. Sandblasting is done on the surface area. We have qualified welders for all types of welding joints for structural work. We have approval from third party inspection for WPS, PQR and WPQ records for all the welding positions like 1G, 2G, 3G, 4G, 6G. We have NDE LEVEL-II inspector for RT, UT, VT, PT, MT.       Optional Features for Steam Vent Silencer: High Temperature Acoustic packing material Material Selection options(Glass Fibre, Mineral or Ceramic Fibre) Manhole Inspection Extra Support lifting Lug, Support Saddles etc Special Paints Side Nozzle Opening for Multi inlet process Types of Steam Vent Silencer offered by BSC: Start up vent silencer Super heart header safety valve vent silencer Steam ejector vent silencer Turbine vent exhaust silencer Turbine warm up vent silencer Diffuser Pipe: A diffuser is a device that utilizes a part of the Kinetic Energy of the fluid passing through the machine by gradually increasing the cross sectional area or chamber through which it flows, so as to decrease the speed and increase the pressure. Diffuser pipe provides energy dissipation and modification of the noise spectrum for easier attenuation. Stream is entered into the pipe as high speed jets into many small holes of the pipe. The diffuser creates a back pressure on the valve. This leads to the reduction of the pressure drop across the valve which in turn aids in the reduction of the noise generated by the valve and reduces the velocity at downstream of the valve. Increasing pressure drop at the inlet diffuser does not affect the required diameter of the vent silencer Our Diffuser pipe design is in accordance to the ASME Standard, Sec VIII-Div-1 where the operating pressure is equal to the valve back pressure. The operating pressure is directly proportional to the mass flow through the diffuser. Chamber A Chamber is an expansion unit or section. It is setup where the fluid flow enters the Acoustic Infill absorption area. Shell Shell is designed based on the mass flow rate of the steam. Shell thickness maximum 6 to 8 mm. Shell material used are SA516 GR70, SA36, SA240 TP304 based on design and Customer requirements.       Design Enquiry Sheet for Steam Vent Silencer: Medium Flow rate Upstream Pressure of the Valve Upstream Temperature of the Valve Allowable Pressure drop Line Size Unsilenced Noise Level (dB at distance)

Shell & Tube Heat Exchangers are widely used for liquid to liquid and liquid to gas applications such as oil cooling, condensing, jacket water or gas cooling. Baffles Cooling System can design, fabricate and supply complete Shell & Tube Heat Exchangers in any size or configuration. Our Shell & tube heat exchanger range includes hydraulic oil coolers, marine oil coolers, charge air coolers and swimming pool heat exchangers, all of which feature a fully floating tube bundle designed to prevent fatigue from thermal expansion and improve serviceability. Our shell and tube heat exchangers are designed to be as flexible as possible. By changing the materials of the headers and tubes, the heat exchangers can be used in freshwater and marine environments. We can also adjust the number of fluid passes on both circuits ensuring that the heat exchanger can perform at its most optimal level before increasing the size. This can improve efficiency and reduce costs for our customers. For more specialist requirements however we can design shell and tube heat exchangers with unique characteristics making them a perfect fit for your equipment   Shell & Tube Heat Exchanger features: BCS manufacturers Shell and Tube Heat Exchanger that are designed to meet the standards of ASME SEC VIII Div-1 and TEMA standards. We deal in R, C, B application areas We analyze and calculated the Mechanical and Thermal Design. Our Heat Exchangers are constructed to meet the standards of ASME Sec-II Part A & B We have qualified welders for all the welding needs. We have our own facilities for POST WELD HEAT TREATMENT, RADIOGRAPHIC. We are capable of making heat exchanger in all the following materials like CS, SS 304, 316, 304L, 316L, Titanium, Copper, Aluminium, IS 2062, Cupro Nickel, Brass etc. Applications : Space Heating Refrigeration Plant Air Conditioning Plants Power Plants Chemical Plant Petrol Chemical Plant Petroleum refineries Natural Gas Processing Sewage Treatment

BCS manufacturers Shell and Tube Heat Exchanger that are designed to meet the standards of ASME SEC VIII Div-1 and TEMA standards.We have our own facilities for POST WELD HEAT TREATMENT, RADIOGRAPHIC.Our Heat Exchangers are constructed to meet the standards of ASME Sec-II Part A & B, We have qualified welders for all the welding needs.

The efficient and reliable performance of any heat exchanger is critical to the life of the machinery and equipment it supports. Heat exchangers are possibly the most important part of your machinery, a faulty heat exchanger can have a disastrous effect. We understand that it is not always feasible to remove an exchanger from service and send it to a workshop for cleaning so with the aim to improve the performance of your process equipment with minimal disruption to the operation of your plant we provide a comprehensive service of a dedicated and highly experienced team to chemically clean your Heat Exchanger, Oil Coolers and all other Hydraulic Equipment conveniently.   The Key Features of Heat Exchange Service that we provide include: Chemical Cleaning Crack Detection Regasketting Complete Refurbishment Integrity Testing and a whole lot more All work carried out at our workshop is in accordance with written work instructions as per ISO 9001 and testing is in accordance with International Standards. We stand by the maintenance work we do and are known for the quality of our workmanship. All our operators adhere to a strict Ethical Policy so you can rest assured that any chemical used in the cleaning of your exchangers will be disposed of correctly.

Our recuperators are used in a wide range of applications across many diverse industrial sectors. We specialise in the design and development of bespoke, recuperator systems. The technology is renowned for being extremely robust and able to operate in many challenging heat recovery environments for the benefit of high energy users seeking to reduce ever increasing energy costs. The combination of a unique low cost manufacturing process and patented exchanger designs ensure that the many technical advantages of heat pipe exchangers are available to industrial users wishing to reduce running costs and carbon emissions. Plate heat exchangers make it possible to transfer heat between two airflows operating different temperatures. In rotary recuperators, the heat exchange takes place through the accumulation of heat in the in the rotor. The use of such equipment enables considerable savings to be achieved in the operating costs of air-conditioning plant. Recuperator Features: BCS Recuperators have been designed as per ASME SEC VIII Div-1 standards and TEMA standards. We analyze and calculated the Mechanical and Thermal Design. Our Recuperator are constructed to the standards of ASME Sec-II Part A & B We have qualified welders for all types of welding joints for structural work. We have our own facility for POST WELD HEAT TREATMENT, NDE. We also provide Hydro Test and Pneumatic Test facility. Applications: Refinery Chemical Industry Closed Process Industry (Ammonia –Water , LiBr-Water ) Power Plants especially Turbine application

Plate Heat Exchanger is a device that is used for reducing heat in processing fluid. It is widely used in all types of industries. We deal with two types of Plate Heat Exchangers 1. Brazed Plate Heat Exchanger and 2. Gasketed Plate Heat Exchanger Brazed Plate Heat Exchanger Brazed plate heat exchangers offer the highest level of thermal efficiency and durability in a compact, low cost unit. The corrugated plate design provides very high heat transfer coefficients, resulting in a more compact design. The unit’s stainless steel plates are vacuum brazed together to form a durable, integral piece that can withstand high pressure and temperature. The brazed plate heat exchangers offer a compact design compared to shell and tube exchangers. Gasketed Plate Heat Exchanger Gasketed plate-and-frame heat exchangers provide efficient heat transfer in compact equipment with a small footprint. The units have a flexible design and are easy to service and maintain. The product range is extremely wide and is used in duties for heating, cooling, heat recovery, evaporation and condensation in industries ranging from HVAC, refrigeration, engine cooling, dairy and food to heavier processes like chemical processing, oil production and power generation.   Plate Heat Exchanger Features: Our PHE have been calculated and designed by expert and using software. Baffles Cooling Systems has invested extensive time in the analysis and calculated the Mechanical and Thermal Design. Our Plate Heat Exchanger are constructed to meet the standards of ASME Sec-II Part A & B. We also provide Hydro Test and Pneumatic Test facility. Applications: Dairy units HVAC plants Sugar plant Cement factories

Natural Draft cooling towers are inevitable for the economic generation of electricity under environmental aspects. Our natural draft wet cooling towers have been used to cool water, primarily in energy production, for almost 2 decades. The tower operates on the stack effect which causes the hot air in the tower to naturally draft. The necessary stack can be designed in various ways. For both technical and cost reasons, reinforced concrete structures have become standard to handle the high cooling water flow rates from increasingly large power generating units. The required air stream volume for cooling is exclusively produced by the stack effect. The unique economic advantage of natural draft cooling towers lies in their very low electric energy requirement this makes the operating costs minimal. The almost complete lack of moving parts allows for high operating reliability and minimal maintenance requirements and owing to the height of the warm air outlet point the surrounding area remains untroubled by effects of the cooling system. Natural Draft Cooling Tower are especially used power plants and industries with unlimited cooling water flow.   Applications : Oil Refineries Plants Chemical Plants Petrochemical Plants Thermal Power Stations HVAC Industries We offered Natural Draft Major Spare parts : FRP Louver Galvanized Structural Steels SS Fasteners Nozzle Pipes Spraying Nozzles

Stripping hydrogen sulfide and ammonia from refinery sour water prior to subsequent reuse or wastewater treatment calls for highly reliable, corrosion-resistant, low-fouling equipment. BCS heat exchangers do the job, minimizing fouling and corrosion problems in refinery sour water strippers in refineries world-wide while maximizing energy efficiency and uptime. Energy is recovered when sour water is preheated before the stripper by means of stripped water. The more energy recovered in this service, the less energy needs to be provided to the stripper reboiler in terms of steam. The stripper reboiler is generally designed as a kettle-type reboiler. These typically require a large temperature difference between the boiling media and the steam. This means that a higher pressure steam is required to run the reboiler. When our exchangers are used as rising film thermosiphon reboilers for the sour water stripper column, a temperature difference of less than 10°C is possible to initiate boiling and create natural circulation through the reboiler. This often means that it is possible to use more readily available low-pressure steam instead of medium-pressure steam.   Applications : Chemical Plants Refineries Reboiler Distillation Towers Kettle Reboiler Features: We design Kettle Reboiler as per ASME SEC VIII Div-1 standards and TEMA standards. We analyze and calculated the Mechanical and Thermal Design. Phase Exchanger constructed by us is in accordance to the ASME Sec-II Part A & B We have qualified welders for all types of welding joints for structural work. We have our own facility for POST WELD HEAT TREATMENT, NDE. We also provide Hydro Test, Pneumatic Test facilities.

The design gives good attenuation in the higher frequency octave band widths and is, therefore, versatile in its application as an intake or exhaust silencer on fan blowers, centrifugal compressors, internal combustion engines, and small low-pressure gas vents and steam ejectors. When used as a secondary or terminal silencer in conjunction with a high performance reactive silencer, stringent noise limitations can be achieved as a result of their complementary effect on the noise spectrum.

With A Modern Manufacturing Plant, Baffles Cooling System India, Is An Industry Expert In A Range Of Heat Exchangers With The In-House Ability To Design, Manufacture And Supply Quality Heat Transfer Systems With A Range Of Heat Exchanger Products Like Plate Heat Exchangers, Recuperator, Air Cooled Heat Exchanger, Shell & Tube Heat Exchanger, Kettle Type Reboiler And Water Pumps. Bcs Has A Strong Commitment To Research And Development, Utilizing High-End Design, Simulation And Analysis Software That Aid In Building Heat Exchangers To Best Practice Industry Standards, Delivering Exceptional Performance And Reliability. Our Products Find Its Use In A Variety Of Industries. A Brief Cross-Section Includes Chemical Industries, Marine Industries, Power Plants, Petrochemicals Industries, Refineries, Cement, Steel Industries, Rubber Industries, Oil Platforms And Food Processing Plants.

Industrial Air Cooling Systems We are providing a broad variety of high quality Air Cooling System. The offered system is fabricated by our trained professionals using best quality material and modern tools in conformity with set industrial standards.

Industrial silencers and mufflers absorb and attenuate noise levels from machinery and other sources for environmental improvement and regulatory compliance. They play an important role in noise control and reduce the level of unwanted noise in Industrial Environments. Baffles Cooling System has steadily evolved to become the leading manufacturers of industrial Silencers with a range of both reactive and absorptive designs suitable for industrial level of sound attenuation. The design gives good attenuation in the higher frequency octave band widths and is, therefore, versatile in its application as an intake or exhaust silencer on fan blowers, centrifugal compressors, internal combustion engines, and small low-pressure gas vents and steam ejectors. When used as a secondary or terminal silencer in conjunction with a high performance reactive silencer, stringent noise limitations can be achieved as a result of their complementary effect on the noise spectrum.

When one is looking to attain noise reduction by the means of a silencer, BCS offers a wide range of vent silencers for pressurized gas for various applications related to acoustic insulation, soundproofing ie., protection of workers against noise, preservation of acoustic environment, limitation of noise emissions in the energy sector. The blowdown of natural gas systems must typically be done quickly in a very short time span during maintenance operations on pipelines. This often produces noise readings well above tolerable levels. Natural gas silencers control blowdown noise through a reactive-absorptive process, which provides good attenuation across all octave frequency bands. The selection and design of natural gas silencers is dependent on the following application specific factors.   Noise attenuation requirements Evaluation of natural gas flow Blowdown time limits Most cost effective approach to meet needs Durability and performance for the given application environment       We offer a powerful solutions at a reasonable cost in response to all the needs in the matter of soundproofing by means of equipment that is either standard or tailor made for which the quality of design and execution meets the highest level of requirement in this area for an efficient fight against noise. The vent silencers for pressurized gas offered by us allows the reduction of noise for process facilities using pressurized fluids like air, oxygen, nitrogen etc., notably for the chemical industry, oil & gas sector, heavy duty industries and also for power plants Gas Vent Silencer Features: Heavy gauge perforated sheet is used. Lifting lugs and saddle are provided with proper calculating load and stress. Heat Resistant Aluminum Paint is applied on the surface area (800°C) based on customer requirement. Quality acoustic fills and Insulation is used. Sandblasting is done on the surface area. We have qualified welders for all types of welding joints for structural work. We have approval from third party inspection for WPS, PQR and WPQ records for all the welding positions like 1G, 2G, 3G, 4G, 6G. We have NDE LEVEL-II inspector for RT, UT, VT, PT, MT. Gas Vent Silencer Optional Features: High Temperature Acoustic fill Material Material Selection Inspection of opening such as Manhole Extra Support lifting Lug, Support Saddles Special Paints Side Nozzle Opening for Multi-inlet process Type of Gas Vent Silencer: Air vent silencer Oxygen gas vent silencer Nitrogen gas vent silencer Blast gas vent silencer CO₂ gas vent silencer Diffuser Pipe: A diffuser is a device that utilizes a part of the Kinetic Energy of the fluid passing through the machine by gradually increasing the cross sectional area or chamber through which it flows, so as to decrease the speed and increase the pressure. Diffuser pipe provides energy dissipation and modification of the noise spectrum for easier attenuation. Stream is entered into the pipe as high speed jets into many small holes of the pipe. The diffuser creates a back pressure on the valve. This leads to the reduction of the pressure drop across the valve which in turn aids in the reduction of the noise generated by the valve and reduces the velocity at downstream of the valve. Increasing pressure drop at the inlet diffuser does not affect the required diameter of the vent silencer. Our Diffuser pipe design is in accordance to the ASME Standard, Sec VIII-Div-1 where the operating pressure is equal to the valve back pressure. The operating pressure is directly proportional to the mass flow through the diffuser. Chamber A Chamber is an expansion unit or section. It is setup where the fluid flow enters the Acoustic Infill absorption area. Shell Shell is designed based on the mass flow rate of the steam. Shell thickness maximum 6 to 8 mm. Shell material used are SA516 GR70, SA36, SA240 TP304 based on design and Customer requirements.

BCS is one of the leading manufacturers of compact and space saving FRP cooling towers. In FRP cooling towers, multiple fibers are joined mutually and are available in form of mat. The mat is joined together with polyester resin, accelerator and catalyst. We deal with both Round Shaped and Square shaped towers Round Shaped FRP Cooling Towers Being round, the airflow through the towers is more evenly distributed. Structural members do not interrupt air intake and therefore they have been proven to be thermodynamically the most efficient design in the field. This translated directly into reducing running costs. The towers offers PVC fills and eliminators in a design that maximizes economy and efficiency. The counter flow design facilitates low pump heads. The water is distributed inside the towers over the fill area through the self rotating sprinkler so as to give an even distribution over the complete fill area. Square Shaped Cooling FRP Cooling Towers The FRP square type Cooling towers we offer have fixed targeted nozzles in the hot water basin. They are designed meticulously for water distribution and are highly resistant to temperature and weathering. The use of targeted nozzles eliminates the need for separate diffusion deck. These FRP square type cooling towers are preferred for minimum drift losses, easy accessibility of internal components, high thermodynamic efficiency and low power requirements. Easy to maintain, these FRP square type cooling towers can be installed on rooftops.     FRP Cooling Tower better features and performance: Starting with small size of 10 TR to large sizes of up to 1000 TR our product ranges include 10 TR, 15 TR, 20 TR, 25 TR, 30 TR, 50 TR, 80 TR, 100 TR, 150 TR, 200 TR, 250 TR, 300 TR, 350 TR, 400 TR, 500 TR, 800 TR, 1000 TR. We have experienced FRP molders capable of producing a strong bond of fibre matrix with Resin matrix. Our FRP Cooling Towers easily remove heat from the process. All the Steel material used are GALVANIZED for anti corrosion purpose. We have experienced FRP COOLING TOWER ERECTION TEAM who will aid you in erection and commissioning for avoiding extra days in the run process. We follow the performance of the supplied FRP Cooling Towers and monitor them periodically. Advantage of FRP cooling tower : Corrosion resistance Light Weight Electromagnetic Neutrality Thermal insulation Structure build in any area like sea region, top of the sealing area etc Against De-Scaling Data requirement for Design: Volume Flow rate (LPM) Inlet Temperature ( °C ) Outlet Temperature ( °C ) Wet Bulb Temperature (°C ) Major Spare Parts That We Provide Cooling Tower Motor (0.5 HP, 1 HP, 1.5 HP, 2 HP, 3 HP, 5 HP, 7.5 HP, 10 HP, 15 HP) Geometric Fans ( Aluminum/PVC ) ( 4-Leaf, 6-Leaf) Hub (Aluminum/PVC ) Sprinkler (Aluminum/PVC ) Honeycomb Fills-High Temperature Range Drifting Fills Nozzles-PVC Galvanized Steel Structure CT Flanges        

Fan and Motor are mounted on the top of the frame. Fan has been dynamically balanced with the motor’s rotation RPM.After the manufacture of the coil, BCS conducts a Hydro-Pressure Test to see if there are any leakage in the tubes.Tube bending joints are brazed by qualified welders. In this bended area thinning calculated for min thickness at the particular area.

Cooling tower transfers heat from hot water to dry air by means of convection and evaporation and are often part of a total cooling package in combination with one or more of our heat exchangers. We can produce a complete turnkey system with the cooling tower, heat exchanger, water pumps, fan motor, fluid temperature controllers, variable speed fan drives, pressure and temperature gauges, automatic water treatment, all mounted on one galvanised skid needing only connection to power and water. The cooling towers are built with safety in mind as well as performance. Very low noise level cooling towers are available. Dry Cooling tower Features : Coil mounted on the ISO standard channels. Coils connected with parallel and serial. Fan and Motor are mounted on the top of the frame. Fan has been dynamically balanced with the motor’s rotation RPM. After the manufacture of the coil, BCS conducts a Hydro-Pressure Test to see if there are any leakage in the tubes. Tube bending joints are brazed by qualified welders. In this bended area thinning calculated for min thickness at the particular area. Powder coated Frames and Sheet Metal work. In suction of air passing side fixed grid for security for finns . At the top of the area motor side fixed bird screen grid . Inlet and Outlet Nozzle are welded with coil, after welding area examined by NDE(Penetrant test). Hydro-Pressure Test conducted after assembling the cooling tower at 21 kg/cm² (300 psi). Minimal water consumption. Data requirement for design construction: Flow Rate (LPM) Inlet Temperature (°C) Outlet Temperature (°C) DBT (°C) Advantages: Reduced water consumption Reduces energy consumption compares to Dry equipment Plume abatement Reduced maintenance Legionella risks minimised Application: Power generation units (Megawatt projects) Steel Casting Foundries/Steel Plant (MS Ingot/Billet Mfg) Diesel/Gas generators Air compressor cooling/after cooler/inter cooler/jacket cooler. Heat Treatment Furnaces (Forging Unit) Special process applications Rubber Industries

Cooling tower transfers heat from hot water to dry air by means of convection and evaporation and are often part of a total cooling package in combination with one or more of our heat exchangers. We can produce a complete turnkey system with the cooling tower, heat exchanger, water pumps, fan motor, fluid temperature controllers, variable speed fan drives, pressure and temperature gauges, automatic water treatment, all mounted on one galvanised skid needing only connection to power and water. The cooling towers are built with safety in mind as well as performance. Very low noise level cooling towers are available. Fan and Motor are mounted on the top of the frame. Fan has been dynamically balanced with the motor’s rotation RPM.In suction of air passing side fixed grid for security for finns . At the top of the area motor side fixed bird screen grid .

The centrifugal fan silencers are normally selected on the basis of maximum allowable pressure drop at rated flow and the silencing criteria. These silencers are usually sized for around 5000 to 5500 FPM velocity but not exceeding 7500 FPM velocity to prevent excessive self generated noise and aerodynamic noise generation. While selecting the centrifugal fan silencer, it must be ensured that the flow area throughout the silencer is sufficient to accommodate the air flow without imposing excessive restriction. Centrifugal Fan Silencers must be carefully matched to the fan inlet or outlet air profile to provide the most economical fan noise control with the lowest additional static pressure requirements. Galvanized, stainless steel and painted constructions are all available. Dissipative media filled, media filled with film liner, and No-Media designs are selected to suit the application. Numerous accessories are available for filtering, rain hoods, flow measurement, bird screens, and flange connection types. Baffles Cooling Systems works hard to make sure these concerns are alleviated with proper design regarding Centrifugal fan silencers.     Fan Noise Varies with Static Pressure Fan Efficiency Air Flow Fan Speed Major source of centrifugal fan noise are Air Inlet and Outlet of primary fans Inlet of FD fans and the outlet of ID fans Fan casing Motor       Centrifugal Fan Silencer Features: Heavy gauge perforated sheet is used. Lifting lugs and saddle are provided with proper calculating load and stress. Heat Resistant Aluminum Paint is applied on the surface area (800°C) based on customer requirement. Quality acoustic fills and Insulation is used. Sandblasting is done on the surface area. We have qualified welders for all types of welding joints for structural work. We have approval from third party inspection for WPS, PQR and WPQ records for all the welding positions like 1G, 2G, 3G, 4G, 6G. We have NDE LEVEL-II inspector for RT, UT, VT, PT, MT

Brazed plate heat exchangers offer the highest level of thermal efficiency and durability in a compact, low cost unit. The corrugated plate design provides very high heat transfer coefficients, resulting in a more compact design. The unit’s stainless steel plates are vacuum brazed together to form a durable, integral piece that can withstand high pressure and temperature. The brazed plate heat exchangers offer a compact design compared to shell and tube exchangers.

Controlling noise associated with venting pressurized gases to the atmosphere is a priority for many organisations. It is essential that all installations have the required noise control measures in place that ensures the facility meets with the relevant noise criterion. Vent Silencers also referred to as Blow-down Silencers or blow-off Silencers reduce the noise produced by the venting of pressurised gas to the atmosphere, especially air, steam and other gases such as nitrogen and oxygen. BCS is amount the market leaders in noise control engineering and is one of the premier manufacturers of vent / blow-down / blow-off silencers. Vent Silencer / blow-off / blow-down Silencers from BCS caters for all market needs whether highly specific or to suit a general customer requirement. Our team of skilled engineers use advanced selection software to optimise the best solution in terms of acoustic performance and budget.   Blow-off / Blow-down / Vent Silencer Features: Our Vent silencer is specially designed and manufacturing. Heat resistant Aluminium is painted on the surface area. Frequency noise level check is done using software. All the materials that we use are graded materials. We designed the silencer as per the ASME code standards. Exhaust Silencer performance is as per the Noise and OHSAS standards. We have our own testing facility for NDE like RT ,UT, PT, MT. We have qualified welders for all types of welding joints for structural work. Special care is taken in internals like absorbing materials, acoustic packing materials, perforated sheet, rockwools etc, in order to guarantee a long life. Painting on the surface area is check using DFT gauge. Compact and Customized design. Easy Cleaning and Maintenance. Good flow transmission that results in low pressure drop. Applications : Boiler Start up vent Turbine safety valve Steam Boiler relief valves Superheater header relief valves Natural gas blow downs Switch valves Compressor blow-offs Autoclaves Steam Ejector     Why choose Baffles Cooling Systems? Customized design. Guaranteed for materials and performance. Design and manufacture of high engineering standards. Products is made in own factories in order to ensure the quality and shortest delivery time. Flexible prices. Structural design, CAD modeling, 3D-Modeling and analysis reports. Inspection and report on each silencer for your reference. If you choose our products with Man hole opening we can provide for inspection and maintenance. Inspection and maintenance option available for products with Manhole opening. Customised side inlet option can be provided on request.