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Water Wall Tubes
Boiler is a pressure vessel in which steam is generated by the application of heat resulting from the combustion of fuel , ( Solid, Liquid or Gaseous ) is classed as fired steam boiler . There are also unfired boilers where sensible heat emanating from some primary process is further utilized to generate steam , installed at down stream . Such boilers are commonly known as Heat recovery steam generators( HRSG boilers.)
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Turbine Casing
IRC Engineering Services has been carrying out Residual Life Assessment of Turbines since 10 years now. Our team of Turbine experts comprises of Ex NTPC & BHEL GMs and AGMs. With there technical expertise in the field of , turbines and generators IRC has evolved as a market leader in the field. Our supporting team responsible for conducting Non- Destructive Testing for Residual Life Assessment are specialists having ASNT NDT Level II and ASNT NDT Level-III certification.
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Superheater Coils
The water tube boilers ( where water to steam flow is within tubes and combustion of fuel is out side, in a furnace), are top supported units, suspended from a self supporting steel structure , arranged to provide total freedom of expansion for all parts of the boiler in down ward direction. All the parts meet the design codes, quality standards, material testing procedure and hydraulic test code laid by Indian Boiler Regulation ,ASME standards or code of practices of respective country.
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Steam Turbine Blades
IRC Engineering Services has been carrying out Residual Life Assessment of Turbines since 10 years now. Our team of Turbine experts comprises of Ex NTPC & BHEL GMs and AGMs. With there technical expertise in the field of , turbines and generators IRC has evolved as a market leader in the field. Our supporting team responsible for conducting Non- Destructive Testing for Residual Life Assessment are specialists having ASNT NDT Level II and ASNT NDT Level-III certification.
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Steam Drum
Boiler is a pressure vessel in which steam is generated by the application of heat resulting from the combustion of fuel , ( Solid, Liquid or Gaseous ) is classed as fired steam boiler . There are also unfired boilers where sensible heat emanating from some primary process is further utilized to generate steam , installed at down stream . Such boilers are commonly known as Heat recovery steam generators( HRSG boilers.)
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Stator Coil
Insulation Resistance and Polarization IndexThe insulation resistance is the quotient of applied voltage across the insulation divided by total resultant current at a given time.Insulation Resistance and Polarization Index of stator winding are measured using a 5 Kv Tera ohm Megger with a constant output of 5000 V DC. IR & PI measurements are taken between each phase and earth while the other two phases are shorted & grounded. DC Winding Resistance MeasurementWinding resista
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Slot Wedge
Insulation Resistance and Polarization IndexThe insulation resistance is the quotient of applied voltage across the insulation divided by total resultant current at a given time.Insulation Resistance and Polarization Index of stator winding are measured using a 5 Kv Tera ohm Megger with a constant output of 5000 V DC. IR & PI measurements are taken between each phase and earth while the other two phases are shorted & grounded.
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Resistance Coils
Insulation Resistance and Polarization IndexThe insulation resistance is the quotient of applied voltage across the insulation divided by total resultant current at a given time.Insulation Resistance and Polarization Index of stator winding are measured using a 5 Kv Tera ohm Megger with a constant output of 5000 V DC. IR & PI measurements are taken between each phase and earth while the other two phases are shorted & grounded.
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Residual Voltage Transformer
IRC Engineering Services has a vision to diversify its range of services and is committed to provide the best quality and on time services. Their work force comprises of about 20 electrical engineers, having 3 years or more experience in the field of Electrical Testing. They are regularly carrying out testing of HT motors, generators and transformers. The electrical testing facilities available with IRC are:
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LPG Bullet Tanks
SMPV rule 18 :- Fixture of safety valves (SRV) in storage vessels for LPG, Profane ammonia etc and certification there of. The SRV are fitted on storage vessels or mounted on vehicles. SMPV- rule 19:- Certificate of periodic Hydro testing of compressed gas vessels under rule 19 of SMPV rules 1981 and results of following tests ; Vessel & fitting details Fire Protection & Fire extinguishers
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Industrial X Ray Machine
IRC ENGINEERING has a very experienced and hardworking team to undertake specialized services for Automated Ultrasonic testing using Time of Flight Diffraction (ToFD), Helium Leak Testing, Eddy Current Testing,Conventional Ultrasound Testing, Magnetic Particle Testing, Dye penetrant Testing, Radiography Testing, Thermography, Ultrasonic Thickness Measurement Heat Treatment Services, In-Situ Metallography, Failure analysis, Remaining Life and Condition Assessments, Energy Audits, Corrosion Mapping, Weld and Paint Inspection, ASNT Level III consultancy, Positive Material Identification, Ferrite Measurement, Third Party Inspection as well as several other advanced NDT and inspection related services.
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High Temperature Boiler
Boiler is a pressure vessel in which steam is generated by the application of heat resulting from the combustion of fuel , ( Solid, Liquid or Gaseous ) is classed as fired steam boiler . There are also unfired boilers where sensible heat emanating from some primary process is further utilized to generate steam , installed at down stream . Such boilers are commonly known as Heat recovery steam generators( HRSG boilers.)
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Generator Transformers
IRC Engineering Services has a vision to diversify its range of services and is committed to provide the best quality and on time services. Their work force comprises of about 20 electrical engineers, having 3 years or more experience in the field of Electrical Testing. They are regularly carrying out testing of HT motors, generators and transformers.
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Eddy Current Testing Equipment
IRC Engineering is the only company in the Northern part of the Country to be carrying out Advanced NDT inspection Services. Though it is a feeling in the industry that these inspections are costlier , but in the long run they have proven to be cheaper than the conventional methods. The following are the reasons for their Cost Affectiveness:
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Eddy Current Flow Meter
In case of Conventional Methods of Inspection we are unable to carry out welding at a nearby location at the same time when we are carrying out Radiography Test but by Means of Techniques such as Phased Array we are able to carry out Welding and Inspection Round the clock. In case of Conventional Methods NDT Vendor is using consumables for every joint but in case of the newer techniques the amount of usage of consumables is reduced to once in around 800th joint, which in long term reduces the cost of services. The need to used Scaffolding is reduced due to techniques such as LRUT. Hence the cost of Scaffolding or making of Underground pits is reduced.
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Economizer Coils
Boiler is a pressure vessel in which steam is generated by the application of heat resulting from the combustion of fuel , ( Solid, Liquid or Gaseous ) is classed as fired steam boiler . There are also unfired boilers where sensible heat emanating from some primary process is further utilized to generate steam , installed at down stream . Such boilers are commonly known as Heat recovery steam generators( HRSG boilers.)
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Coupling Transformer
nsulation Resistance and Polarization IndexThe insulation resistance is the quotient of applied voltage across the insulation divided by total resultant current at a given time.Insulation Resistance and Polarization Index of stator winding are measured using a 5 Kv Tera ohm Megger with a constant output of 5000 V DC. IR & PI measurements are taken between each phase and earth while the other two phases are shorted & grounded.
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Combustion Tubes
The water tube boilers ( where water to steam flow is within tubes and combustion of fuel is out side, in a furnace), are top supported units, suspended from a self supporting steel structure , arranged to provide total freedom of expansion for all parts of the boiler in down ward direction. All the parts meet the design codes, quality standards, material testing procedure and hydraulic test code laid by Indian Boiler Regulation ,ASME standards or code of practices of respective country.
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Chemical Pipelines
IRC is carrying out Chemical Cleaning services by the name of its sister concern company RA CHEMTECH PVT. LTD. Till date we have carried out cleaning for units upto 660 MW capacity . We have carried out cleaning of boilers using Citric Acid, HCL and EDTA as major chemicals. In case of Condensers we have used majorly Sulphamic acid as a cleaning agent, and have got Repeat Orders from clients like NTPC,RVUNL etc.. We have carried out Acid Pickling and cleaning of Pipings.
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Chemical Condensers
RC is carrying out Chemical Cleaning services by the name of its sister concern company RA CHEMTECH PVT. LTD. Till date we have carried out cleaning for units upto 660 MW capacity . We have carried out cleaning of boilers using Citric Acid, HCL and EDTA as major chemicals. In case of Condensers we have used majorly Sulphamic acid as a cleaning agent, and have got Repeat Orders from clients like NTPC,RVUNL etc.. We have carried out Acid Pickling and cleaning of Pipings
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Chemical Boiler
IRC is carrying out Chemical Cleaning services by the name of its sister concern company RA CHEMTECH PVT. LTD. Till date we have carried out cleaning for units upto 660 MW capacity . We have carried out cleaning of boilers using Citric Acid, HCL and EDTA as major chemicals. In case of Condensers we have used majorly Sulphamic acid as a cleaning agent, and have got Repeat Orders from clients like NTPC,RVUNL etc.. We have carried out Acid Pickling and cleaning of Pipings.
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Bubble Test Equipment
IRC Engineering is the only company in the Northern part of the Country to be carrying out Advanced NDT inspection Services. Though it is a feeling in the industry that these inspections are costlier , but in the long run they have proven to be cheaper than the conventional methods. The following are the reasons for their Cost Affectiveness:
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Boiler Heat Exchanger
IRC is carrying out Chemical Cleaning services by the name of its sister concern company RA CHEMTECH PVT. LTD. Till date we have carried out cleaning for units upto 660 MW capacity . We have carried out cleaning of boilers using Citric Acid, HCL and EDTA as major chemicals. In case of Condensers we have used majorly Sulphamic acid as a cleaning agent, and have got Repeat Orders from clients like NTPC,RVUNL etc.. We have carried out Acid Pickling and cleaning of Pipings.
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Boiler Header
Boiler is a pressure vessel in which steam is generated by the application of heat resulting from the combustion of fuel , ( Solid, Liquid or Gaseous ) is classed as fired steam boiler . There are also unfired boilers where sensible heat emanating from some primary process is further utilized to generate steam , installed at down stream . Such boilers are commonly known as Heat recovery steam generators( HRSG boilers.)
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Destructive Testing Service
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