Cyclone Separators Dealers

Cyclone Separator are ideal for separating dust with particle size greater than 5 um. Cyclone Separator provides a very cost effective solution to the problems of dust collection, materials and for conveying bark and chips. Cyclone Separator unit basically consists of a cylindrical and a conical portion. As the dust leaden air enters the inlet port, it spirals downwards in an outer vortex and comes out of the unit in an inner vortex. It uses centrifugal force for the separation of particles. Centrifugal action causes the air material to move around the inside walls of the cyclone, from where the material drops by force of gravity at the bottom leaving the air to escape through the top. Cyclone Separator Salient Features: Low resistance to flow Simplicity and reliability No moving parts Low maintenance requirements

Cyclone Separators are also known as Sand Separators or Centrifugal Separators. They require a minimum operating pressure of 2 kgcm2. This filter does not contain any moving part or any filtration media hence there is zero maintenance and no choking of filter which leads to extremely low to zero pressure drop values.

Cyclonic separation is a method of removing particulates from an air stream, without the use of filters, through vortex separation. Rotational effects and gravity are used to separate the particle from the dust laden air. Cyclone body will be cylindrical in the top portion and conical shape at the bottom as shown in the drawing. The air stream will enter into the cyclone body tangentially in the top cylindrical with high velocity. The top portion of the cyclone body guides the air to move in a circular path in high velocity. A cyclonic effect (twister) will be created inside the body and the air stream move downwards in the heavier dust particles in the helical pattern. The heavier particles in the air stream have too much inertia while moving in cyclonic effect and move towards outer peripheral of the cyclonic effect in the air stream. When the particles are striking the inner surface of the cyclonic body, it will lose its momentum and fall down. In a conical system, as the rotating flow moves towards the narrow end of the cyclone, the rotational radius of the stream is reduced, thus separating smaller and smaller particles.               Cyclone is called as pre-collector in the dust extraction system. Cyclone has good efficiency in dust separation for large size particles and fiber dust particles. Cyclone separator will be used to segregation of items or products in the conveying systems. Cyclone separator MOC will be defined by the application and nature of dust to be handled. Cyclone separators widely used in Wood industries Flour mills Pneumatic conveyors Coir mattress Fibre glass Buffing & Polishing Boilers and furnaces exhaust Bulk drugs

In Rotary Dryer application this is the most widely used type of dust collection equipment, in which dust-laden gas from the rotary dryers enters a cylindrical or conical chamber tangentially at one or more points and leaves through a central opening . The dust particles, by virtue of their inertia, will tend to move toward the outside separator wall, from which they are led into a receiver. A cyclone is essentially a settling chamber in which gravitational acceleration is replaced by centrifugal acceleration. At operating conditions in rotary dryers commonly employed, the centrifugal separating force or acceleration may range from 5 times gravity in very large diameter. APPLICATION Rotary dryers are suitable for a wide variety of products, ranging from granular, powdered and crystalline materials, through to filter cakes and sludges for the food, chemical and mineral industries.

Cyclones are commonly used in removal of course dust from air or gas stream and often used as pre collector. The principle advantage is low cost, low maintenance, low pressure drop. Not suitable for fine dust particles. Cyclones can be offered in multistage for better efficiency. Efficiency as high as 90% down to 20 microns can be achieved and can be constructed out of steel, aluminum and stainless steel..

We offer wide range of Cyclone Separators This is a device to separate solids (in powder or granular form) from air/gases. When the material is moving as in pneumatic conveying, the solids are separated. In this device, air is made to flow at cyclonic speed and made to rotate in a cylindrical vessel of suitable design. When the solid material attains high speed, it picks up centrifugal force and choose to hold tightly  to outer surface while air retains high speed it gets due to its velocity factor. Suddenly in the center, air outlet is provided for air to go out while due to centrifugal force the solid material is not able to change direction but goes downwards and gets separated.  This device is capable of offering separation efficiency up to 90 %, of course depending upon design, material, bulk density etc. There is one collecting hopper where material gets collected. Smaller the diameter better is the efficiency.

We are offering cyclone separators ask for price we manufacture and export a comprehensive range of cyclone separators, which is used in numerous industries. These include a number of small-diameter cyclones that operates in parallel having a common gas inlet and outlet. Separators are highly efficient that provides longer residence time. The entire range can be customized as per the specifications given by clients and can also be delivered within the stipulated time frame. Features: low resistance to flow simplicity and reliability no moving parts low maintenance requirements yes! I am interested

We are a famous manufacturer and supplier of Horizontal Cyclone Separator based in Sidhpur, Gujarat. The excellent quality of the product we offer is what has made it so popular with customers. Manufactured using the best raw materials our products are designed and built to be durable, strong and long-lasting. This separator operates efficiently and requires minimum maintenance.