AAC Block Manufacturing Plant Dealers

We are one of the professional Manufacturers & Suppliers of Autoclaved Aerated Concrete (AAC) Block Production Plant in India. We can supply complete set of AAC Block Production Plant with 50000, 100000, 150000m3 capacity annually (from 166 m3 to 500m3 per day). The AAC Block Production Plant offered by us includes plant design, equipments installation, technical instruction, personal training, etc., We also design and manufacture the AAC Block Production Plant as per clients' requirement. Plant design : Plant area is 7500-15000 m2, and we can make design based on your actual area of land. Plant should have raw materials field and finished products field. Plant should have maintenance workshop, test room, warehouse, etc. The plant construction time (from earthworks to trial operation) is about 6 months. AAC Block Features : Thermal Insulation : Highest thermal ratting in the industry. Thus provides well insulated interiors, keeping out warm air in summers and cold air in winters. AAC reduces air conditioning cost by 20%. AAC provides superior thermal insulation due to its cellular structure and results in substantial power savings where air conditioned needs is necessary. Go-Green Nature : Least carbon footprint with a potential offset of 0.8 tonne CO2 per m3. A Green Building material contributes to LEED rating. Earthquake Resistant : Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of the seismic activities like exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms. Energy Efficient : AAC is 100% green building material & is a walling material of choice in LEED certified buildings (ITC centre the highest rated green building has been built using AAC) It is most energy and resource efficient in the sense that it uses least amount of energy & material per m3 of product. Unlike brick manufacturing process which use precious layer too-layer agricultural soil, AAC uses fly ash (65% to 70% of its weight), thus provides the most constructive solution to the nation fly-ash utilization problem. Fire Resistant : Its unique cellular structure provides excellent fire rating. Due to this Cellular structure AAC blocks do not disintegrate even in fire. It is best in class fire rating of 4 hours. The melting point of AAC is over 1600 degree Celsius, more than twice the typical temperature in building fire 650 degree Celsius. Pest Resistant : With solid wall construction and finishes, there are fewer if any, cavities for insects and rodents to dwell in. Termites and ants do not eat or nest in AAC. Being made up of inorganic minerals, it does not promote growth of molds. Other Features : Ease of working : AAC can be drilled, sawed, nailed, and chiseled. Basically, one may work Autoclaved Aerated Concrete like wood, using wood working tools. Faster Construction : AAC's advantages in construction is its quick and easy installation since the material can be routed, sanded and cut to size on site using standard carbon tip band saws, hand saws and drills. Light Weight : It weighs approximately 13 of the weight of normal walling materials. AAC provides significant benefits where weight is a concern in building design. AAC is the perfect material for renovations. It causes dead weight reduction of the building and hence the reduction in structural costs. Sound proof : AAC wall has an excellent Sound transmission Class (STC) rating of 44. Result virtually sound proof interiors. AAC consists 80% air by volume, making it lightest available Walling Material (weighs 14th that of clay bricks). It was formed as a result of reaction of Aluminum on a proportionate blend of Lime, Cement Flyash; the hydrogen gas that escapes creates millions of tiny air cells giving it a strong honeycomb like structure. It is further strengthened by High pressure steam curing in Autoclaves. High Strength : High pressure steam-curing autoclaving process gives AAC unmatchable strength to weight ratio, higher than even M 150 concrete, and far exceeds the Indian building Code Requirements. Cost savings : Being light weight AAC drastically reduces the weight of the building. Resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost savings. Being 8 times the size of a clay brick, AAC wall construction involves 13rd of the joints, thus an overall mortar savings up to 66%. Its automatic manufacturing process gives AAC an exceptional dimensional accuracy &smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6mm skin coat (puttypop). Savings in Plaster : AAC blocks have uniform shape and texture, which give even surface to the walls. There is overall 35% reduction in the cost of plastering. Reduction in wastage due to fewer breakages : Unlike conventional clay bricks which are prone to breakages, around 25 %. AAC blocks have almost nil breakages. Reduction in HVAC load : AAC blocks are resistant to thermal variation. They reduce total load of air-conditioning cooling. Though initial installation cost may remain same AAC blocks reduces operation and maintenance cost drastically. There is overall 25% saving in operation cost. Floor Space Area Use of thinner blocks (6 instead of 9 exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.

NXTBLOC, Aerated autoclaved concrete(AAC blocks are a high quality building material that offers a unique combination of strength, low weight, thermal insulation, sound absorption, unsurpassed fire resistance and unprecedented build ability. AAC is a steam-cured mix of sand or pulverized fuel ash(PFA), cement, lime and aeration agent.

We are a leading manufacturer and supplier of aac block plant we have been associated to block manufacturing technology since 1990 , from concrete block to flyash bricks , clc and aac , we have seen the change in the market, the product and all the advantages and disadvantages. In aac we have setup multiple turnkey projects, making our team has capable to execute aac block plant projects with ease. Since we have been innovating products for construction industry, our latest vision is to make this technology affordable to the masses. We are also designing smaller size plants which will help to reduce capital investment.

AAC Block Manufacturing Unit that we manufacture, export and supply is extensively in demand across the globe. For the designing and development of our AAC Block Manufacturing Units, we make use of superior grade parts and components. The unit that we offer is appreciated for its sturdy construction, excellent finish and longer functional life. Moreover, the assembling of the unit is done by us on any required site.

We are deals in aac block manufacturing unit, The production process of AAC blocks has to be very carefully monitored to insure a controlled consistency in the proportions and timing of all ingredients that are used in each batch so that the output is consistent.

Backed by a rich industrial experience, we are engaged in offering a commendable array of AAC Plant. Features: Reliable Longevity Industry proven designs

Autoclaved Aerated Concrete (AAC) is a fully integrated building system of panels and blocks that are used for residential, commercial and industrial buildings. AAC, a light-weight green building material, is fire resistant and has good thermal insulation, solid structure and is easy to work with. AAC is manufactured by about 200 plants in 35 countries and is used extensively in residential, commercial and industrial buildings.Biltech Building Elements Limited, an Avantha Group Company is engaged in mechanised manufacture of this revolutionary building material in India. Currently BBEL has over 40% of the market share with a capacity of 13, 40, 000 cu.m. per annum. Factory manufactured BILTECH products, make constructive use of pollutant Fly Ash, copiously spewed by Thermal Power Stations. With its manufacturing facilities in north, east and western India, and some more plants coming up in other parts of the country to facilitate pan-India presence and reach, BILTECH commands the status of the largest Fly Ash based AAC manufacturer in India.

First, the fly-ash (carbon less) is mixed with water, and made as slurry mixture. The slurry is then stored in a storage tank, where it is constantly agitated. Care is taken to ensure that the slurry storage tank is kept running continuously, so that it never settles down the particles. After, a weigh batcher weighs the slurry, lime, OPC Cement (53 Grade), and aluminimum powder (aeration agent) in preset quantities, and mixes thoroughly. The mixture is then poured into a mould cart to fill just around 50% of its area of capacity. The mould is then kept in a warm chamber for 2 hours so that the aeration process and light initial setting takes place. Finally, the mould now becomes a green cake and is ready for the de-moulding process. De-moulding process involves a sophisticated overhead hoist crane which demoulds the cake from its cart and places it onto the cutting line. The cutting line involves the cake being passed through a series of wires for computerized cutting - first horizontally, and then vertically. The final blocks are now steam cured in giant autoclaves for 8 hours at 12KG Sq. cm. pressure and 200 degree Celsius.

We are one of leading manufacturers & supplier of AAC (Autoclaved aerated concrete) & ALC (Aerated Light weight Concrete) plants in India. We can supply 30m3 Day to 50000 m3 annually Plant. Serving their clients with its perfection, efficiency and quality of work. Company manufacturer these state of the art machineries, used in producing AAC & ALC Blocks. Help their clients, in setting up this plant at their places. Customer person can get trained in live production at our plant before landing of the equipment at customer premises.

Fully Automatic Fly Ash Brick Making Machines AAC Block Making Plants ( Autoclave Aerated Concrete ) Automatic Fly Ash Brick Machines Semi Automatic Fly Ash Brick Machines Interlocking Paver Block Machines CLC Block Making Machines ( Cellular Light Weight Concrete ) Laying Machines Paver Block Table Vibrators

Autoclaved aerated concrete (AAC), also known as autoclaved cellular concrete (ACC) or autoclaved lightweight concrete (ALC), was invented in the mid-1920s by the Swedish architect and inventor Johan Axel Eriksson It is a lightweight, precast building material that simultaneously provides structure, insulation, fire resistance, Construction Economy and Speed; AAC products include blocks, wall panels, floor and roof panels, and lintelsIt has been refined into a highly thermally insulating concrete-based material used for both internal and external construction. Besides AAC's insulating capability, one of its advantages in construction is its quick and easy installation, the material can be routed, sanded, and cut to size on site using standard carbon steel band saws, hand saws, and drills. Even though regular cement mortar can be used, 98% of the buildings erected with AAC materials use thin bed mortar, which comes to deployment in a thickness of 3 mm. This varies according to national building codes and creates solid and compact building members. AAC material can be coated with a stucco compound or cement plaster OR POP. Materials. Siding materials such as brick or vinyl siding can also be used to cover the outside of AAC materials • AAC has been produced for more than 70 years, and it offers advantages over other cementations construction materials, one of the most important  being i    ts lower environmental impact. • AAC’s improved thermal efficiency reduces the heating and cooling load in Buildings• AAC’s workability allows accurate cutting, which minimizes the generation of solid waste during use.• AAC’s resource efficiency gives it lower environmental impact in all phases of its life cycle, from processing of raw materials to the disposal of AAC waste.• AAC’s light weight also saves cost & energy in transportation.• AAC’s light weight saves labors. • Reduces the structural weight achieving great economy in RCC work • Low Construction Cost, with high speed output.Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The block hardness is being achieved by cement strength, and instant curing mechanism by autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties, completely different compared to other lightweight concrete materials. The finished product is a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths. The specific gravity stays around 0.6 to 0.65. This is one single most USP of the AAC blocks, because by using these blocks in structural buildings, the builder saves around 30 to 35 % of structural steel, and concrete, as these blocks reduce the dead load on the building significantly.Assumption The major raw material Fly-Ash, an indispensable by-product of Thermal Power Plants, is an environmental threat across the globe. Power plants are facing an ever increasing challenge disposal of this polluting agent. This unit is proposed to manufacture AAC Bricks & Blocks by consuming the Fly-Ash as one of the prime raw material. Secondly, it also helps environment by saving the invaluable top soil by not using them in brick making like conventional brick making. Thirdly, they need no burning, thus further enhancing their Eco-Friendly Brand. The steam curing requires far less fuel, compared to the backing for each cubic meter of Bricks. This is the reason these bricks are also referred as Eco Bricks or popularly Green Bricks, Carbon Credit estimates are for reference purpose. The Project owner must handle his part of CDM project to get Carbon credits, through independent consultants. Carbon credit can be transacted on registration. The PCN preparation & presentation, the PDD preparation & presentation, host country approval and the UNFCCC Registration might take somewhat 6 months to 2 years year. So it may be wise to start early. Sale price at site is estimated a conservative Rs 3200/- per cubic meter. AAC Blocks of all sizes will be manufactured according to the market requirement, though mainly stipulated sizes as per the BIS standards. Production is estimated at 80% capacity, 300 working days is considered in a year during the first year.      

Autoclaved Aerated Concrete Blocks Manufacturing Plan

AAC Block Manufacturing Unit, Paver Blocks, Precision Turned Component

Semi Automatic AAC Plant, Automatic AAC Plan

Buildmate projects pvt ltd - we take pleasure in introducing ourselves as a renowned manufacturer and supplier of a wide variety of autoclaved aerated plant in india.

Vijaya aero blocks pvt ltd.,is dedicated to the development of environment friendly ,cost effective and energy efficient materials for new generation buildings in india. Promoted by highly talented group of nri individuals, the company plans to introduce several contemporary building material the fast changing needs of the industry.vijaya aero blocks pvt ltd., is the first 4,00,000 cubic meter per annum capacity plant with state of art german technology and 100% automation

AAC Block Manufacturing Unit, CLC Plant Mixer, AAC Plant Mixer, AAC Plan