Insulation Heater Dealers

Global Heating Specialist - In any Thermal Power Plant Electrostatic Precipitation (ESP) forms an integral part of Fly Ash Collecting System which plays vital role in the control of TPM present in the flue gases. For the smooth functioning of ESP, the heating elements provided at hopper and support and shaft insulator play an important role. The heater in ESP hopper are provided to avoid clinker formation of the ash being collected at the bottom of ESP. Whereas the heaters provided at the shaft and support insulators are required to maintain the temperature above dew point which lies between 80-115 deg C. If temperature falls below the range as mentioned there will be a continuous tracking of electrical field over the surface of insulator which will result into damage of insulator and non availability of field for collecting the fly ash. We in Heatco after continuous R & D detected the importance of the Heating Elements for ESP and as per the requirement developed the Heaters for its smooth functioning. We are providing some of the types of heating elements provided at hopper and support and shaft insulator. There are others which can be made as per customers design to suit its application.

We are offering ceramic insulated heaters. Feature consist of mica & mica sheet can work upto 600 c, ni-crom8020 strip wire. Max working temp. Upto 350 c. Packing density 20w sq.lnch. Can be mode for pawer saving whith jackets up to 30% for same application. Application heating for plastic processing mc. Moulds,dies , rubber industry for around 300 c heating.

SUNIL HEAT has specifically designed and engineered insulated band ceramic heater to meet the ever increasing demand for energy (power) conservation and improving heating operation efficiently. These heaters are capable of generating higher operating temperatures up to 500 °c. WorkingPrinciple These are ceramic insulated band heaters, it’s superior designed is to save the power it is constructed with 1” thick cerawool insulating blanket from the outer surface increasing the overall diameter by 2” . It reduces power consumption up to 30% . The external surface temperature of the insulated ceramic band heater is approx 80°c while running inside surface temperature is 300 °c . First is the heaters built in insulation & second is the cerawool insulation the heat transfer in the ceramic heater is by convection and radiation. The heat dissipation from the heaters will be prevented by it’s insulation on the outer surface. This process of heat exchange will make a uniform layer of heat all over the barrel resulting into swift development of temperature. There will be quick response to temperature controller & it will have more off cycles at maintained set temperature resulting in saving of electric power. Speciality: Saving In Energy Up to 30%, 0 Uniform Heating. Reduced Preheating Time Of Machine. 0 Cool Working Atmospheres for Operator.

Insulatede Ceramic Infrared Heater is a special type of heater with proper insulation on the backside with highly efficient heat insulation meterial. They have a very long life even when used regularly. The special insulation keeps the internal parts safe and higher temperatures can be achieved easily without any risk or trouble. The insulation minimizes the heat losses and reduces the temperature in the wiring area. Hence, this can be regarded as a energy saving product. These heters are available in various shapes with different power capacity up to 1000w. Salient Features We make available this type of heater in standard size of High temperature up to 900 degree centigrade Fast heat up time approx. 2 minute. Compact Size Can be installed easily Application: Thermoforming PVC paste coatings on fabric Powder coating Paint Baking Tenmpering glass Soldering Printed Circuit Boards

APPLICATION Low cost electric heating of plastic processing, rubber vulcanizing, Drums, Barrels & cylinders etc. CONSTRUCTION Mica insulated Heaters consist of electric resistant ribbon / round wire element covered with zinc plated MS, Brass or SS sheet with clamps. Size & terminal connections as per requirement. CONNECTION For contact accessories, cable fittings, clamping devices, fixed & braided connection, heat resistant, flexible insulation with metal braided cable housing of any convenient length, connection boxes & types according to the band heatersdimensions, power & type of power supply. STANDARD SIZES & CAPACITIES Max. Watt density: Any convenient Wattages up to 25 W/Sq. inch. Max. Surface Temp. 300 Deg. C. Supply (Volt) – Any convenient Voltage under the pre condition that it should be technically feasible

 The Insulator Heaters, provided by us, have the sturdy construction and long service life. As we follow the automated warehousing system, we ensure safe assembling as well as storage of the entire lot. Moreover, the system is well managed by our team of experts. Far-famed for the outstanding range of Insulated Heaters; we are a leading name in this trade.

  Thermal Insulated   Good Temperature Uniformity   Conserves Energy   Clamping System for Easy Installation   Minimum Heat Loss   Various Constructions and Terminations   Longer Heater Life   Designed to Your Specifications Ceramic Insulated Band Heaters With Built in Thermal InsulationReduce Heat Loss... Conserve Energy MaximiseOperator Comfort... Reduce Overall Operation Cost. EMKAY CERAMIC ISULATED BAND HEATERS are specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency, capable of generating higher temperature essential to process today’s high temperature resins. Energy conservation is achieved by using a ¼” thick ceramic fiber insulating blanket, reducing power consumption by 25 to 30%. Because of the low thermal conductivity of the ceramic fiber insulation, the external surface temperature of the Ceramic band heater is approximately 400°F while running the inside surface temperature at 1200°F.Emkay ceramic band heaters have become extremely popular among original Equipment Manufacturers as standard heaters for the barrels of Plastic Injection Molding Machines, Extruders and Blow Molding equipment. Our innovatively designed CLAMPING SYSTEM facilitates easy installation of heaters. Products Heaters : Mica Band Heater | Ceramic Band Heater | Ceramic Strip Heater | Ceramic Finned Strip Heater | Tubular Heater | Tubular Heater Finned Type | Cartridge Heater(HD & LD) | Sealed Nozzle Heater | Mica Insulated Strip Heater Heat Controllers & Accessories : Thermostat Heat Controllers 20A | Thermostat Heat Controllers 15A | Simmerstat Energy Regulator | Limit Switches Energy Power Saver : Ceramic Jacked Heater | Mica Jacketed Heater | ISO-Thermal PadOther Products : Emkay Counting Meter | Emkay Welding Torch | Emkay Heat Tracers 

Ceramic/ Refractory insulated Strip heaters are sheathed in rust-resistance steel or in stainless steel sheath as it provide physical strength and good thermal conductivity. Specially selected and designed ceramic insulator houses the resistance wire insulating it from the outer sheath.   Finned strip heaters are used for both forced (mounted in ducts) and natural convection air heating (mounted at the bottom of cabinet type oven). The fins provide maximum surface contact for good heat dissipation into the finned cross section thus resulting in rapid heat transfer to the air.   Lakshmiheaters Manufacturers & Exports Strip Heaters, Finned Strip Air heater, Industrial Air Heaters, Air Preheater, Air Process Heaters, Industrial Air Heaters, Air Heater Elements, Finned Air heaters, Air Heating Elements, Finned Heaters, and Finned Heater Elements, Oven Heater, Oven Heating Element, Radiant Heaters, Outdoor heaters and Clamp On Heaters.   Application : Duct heating heaters Oven heaters Dehumidifier heaters Space heating heaters Drying Processes heaters

The standard ceramic insulated band has been, and continues to be the only barrel heater having built-in thermal insulation. In what went before, machine manufacturers have chosen to use the heater because of several advantages, but infrequently for its heat conserving qualities.The existing energy situation (in which the plastic processor must bare the inflated costs) is the reason for the development of the “INSULATION TECH” Power saving heater. MATRUSREE’s “INSULATION TECH ” power Saving Heaters are Specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency capable of generating higher temperature essential to process today's high temperature resins…. Construction: The "INSULATION TECH" Power saving heater consists of the standard ceramic band components and Specially Constructed insulation chamber with Reflector, all of which are enclosed in a SS Perforated Heat Sink Casing. The Special internal construction dramatically reduces power consumption up to 30%, in comparison to all other non-insulated band heaters. While the internal Steel Casing with high thermal conductivity guarantees maximum heat transmission to the plastification Cylinders.We invite you to test run one of your injection machines with its present heater bands, recording the KWH used. Then, fit the same machine with "INSULATION TECH" Power Saving heaters and run it under identical conditions. In every case the savings realized will read out prompt conversion of all machine to "INSULATION TECH" or at least the phasing out of all other barrel heaters during routine maintenance. Features: "MAXIMUM ENERGY SAVINGS, MINIMUM SHEATH TEMPERATURES." Perforated shell for cooling. Variety of termination & Clamping. Voltage: 230 V AC to 440V AC. Watt density: Max 45 w/in². Application: PLASTICS PROCESSING MACHINERY EXTRUSSION INJECTION MOLDING HOLDING TANKS BLOW MOULDING PETROCHEMICAL THE FOOD INDUSTRY AND OTHERS.

Features Nickle Chrome Ribbon Available with inbuilt insulation pad to reduce power consumption Max 3.6 watt Cm Max operation Temp 250 C Low Cost Specification Standard size for coil heaters Dia : 2” or 50 mm & up Width : 1” or 25 mm & up Voltage : upto 480 V (Single three phase) Terminals : Junction Box fitted with braided cable & post terminal Sneath : SS 304 Thickness : 6 mm Insulation : Mica Applications Plastic processing machinery Injection & Blow Moulding Extruders Hot runner bushing

Mica insulated heaters operate best and provide the longest life when the sheath temperatures are held below 250oC. Applications Plastic processing Machinery. Injection and Blow Molding. Extruders. Many other Applications. (Medical, Lab-quipments…etc) Features Rust resistant Sheath. Top quality Nickel Chrome ribbon. Max. 25 watts per sq. Inch. Max. Operating temperature up to 250oC

Similar in construction to Ceramic Flexible Mat Heaters with additional ceramic fibre insulation encased in stainless steel mesh and protected by a stainless steel backing plate.Particularly suitable for preheating pipework, vessels, and welded fabrications having either longitudinal or circumferential seams.   Robust and operate from a welding machine or Heat Treatment unit. Gives protection to the Ceramic Beads from weld splatter. Can be magnetically attached to work piece for fast application by use of two magnetic clamps.    

We offer a wide range of excellent quality products that are designed and developed under the vigil eyes of quality examiners. With the assistance of skilled professionals and high-grade packaging system, we can easily furnish customized packaging requirements of the customers. Features : Ideal heating offered Low power consumption Easy to maintain Our Products Compromise with Buyer Specification.

The company is counted amidst the major Suppliers of the premium Insulator Heater in India. Our Insulator Heater is used to prevent the insulators from the condensation, which causes electrical tracking as well as possible insulator breakage. The Insulator Heater can be availed at affordable prices from us. Attributes : Efficient Long lasting Cost effective Advanced technology

The company is a well-known Manufacturer, Exporter and Supplier of Ceramics Insulated Band Heaters in New Delhi. The Ceramics Insulated Band Heaters are known for offering excellent heating, good insulation as well as long heater life and suitable for medium to high temperatures. The Ceramics Insulated Band Heaters are made by interlocking ceramic blocks with the help of the resistance wires, which are threaded into the ceramic through holes. This way, the Ceramics Insulated Band Heaters acquire superior heat distribution across the band and provide uniform surface heating. Applications Of Ceramics Insulated Band Heaters : Blow and injection molding processesFilm extrudersPlastic processing Rubber processing machinery Minimum Order Quantity : 100 pieces

Insulation Plus Heater, Industrial Heater, Heat Tracers, Fiber Jacket

Mica Insulated Band Heaters

Insulation Heater, Heating Element, Pollution Control Equipment