Turing Machine Dealers

We designed and manufactured a Twin Station, 8 Axes, CNC Controlled, Stock Turning SPM for a large scale component manufacturing industry in Bangalore. This SPM is designed to take the load off 8 high end turnin Problems faced by the customer: The cast job of the customer has a stock removal of around 8 mm in the bore and face. The customer cannot reduce the stock during casting stage, as the job profile is such that any reduction in stock at one point would eat up into the finished area at another point, leaving no option, but to retain huge, machining stock on all the walls of the components. On a CNC turning center, the cycle time required is 10 minutes for rough turning of 7 mm stock and the rest 1 mm would be finish-turned in a cycle time of 2 minutes. Total cycle time is about 12 minutes. It is noted that the turning centers is not suitable for heavy cuts beyond 3 mm which was leading to the increase in the cycle time. Customer approached us to manufacture a CNC turning SPM, which could cut 7-8 mm in one single go. g centers.   Features & Specs: A twin station concept – one station to bore and face the front end of the job, the other to bore and face the rear end of the job. Each station has 2 sets of compound slides with servo driven cross and longitudinal axes. One set of compound slide does facing while the other will be used to bore. Both the facing and boring slides will work simultaneously to reduce the cycle time. Slides made of male, heavy duty, extra rigid, case hardened guideway strips and female turcite lining. Many innovative design features for reducing the cost, without diluting the stock removal capabilities within the specified time. Sequence of operation: Manually load cast job onto left hand chuck & on the auto-cycle button. Job gets clamped automatically & head stock starts rotating Machining of the face & ID of the front end of the job takes place. While machining on LH station is going on, operator loads an ID machined job on RH station. On the auto-cycle button & rear side machining of the job takes place in the RH station. Cycle Time: Every 75 seconds, one rough turned component is achieved. Conclusion: The customer is now getting a rough turned component at the rate of 1 piece/75 seconds, compared to the earlier 1 piece/10 minutes. i.e. a cycle time reduction of 87.5% A comparatively less accurate, highly affordable, Stock Turning CNC SPM is expected to result in elimination of 8 high end, accurate, expensive CNC turning centers, which are hitherto used for rough turning operations. Reduction in man power – 8 CNC operators along with 8 turning centers are now available for more gainful work. Increased output. After rough turning in our machine, finish turning is carried out on CNC tuning centers, thereby cutting down the whole cycle time from 1 piece/12 minutes to 1 piece/3.25 minutes. i.e. a cycle time reduction of around 73%.  

The superior variant in the Twin series, Twin G 200 is a dual spindle CNC Turning Machine that gives linear tooling. It comes with larger chuck diameter of 200 mm. Therefore, it makes larger components than its predecessor, the Twin G 165. This unstoppable machine comes with two sturdy A2-5 type spindles that work with zero vibrations. It gives linear tooling with its 10 sophisticated tools. It gives a repeat accuracy of ± 0.002 mm . This gives both the spindles the ability to duplicate work and designs with greater consistency and precision. The dual spindle machine has been designed to deliver mass production of small size components. Its easy to use display panel makes programming the machine very simple. The zero loading-unloading time provided by the machine can increase productivity by 40%. It gives your shop floor the added edge it needs to make more components in less time. It lends technical superiority to the user at an affordable price. Jaewoo Machine backs this work horse of mass production with good after sales service and a comprehensive AMC. The easy availability of spares along with timely maintenance and service ensures that the machine has zero down time. Thus, return of investment on the CNC Turning Machine is very high making it the preferred choice among CNC Turning Machine in India.

Features : - IS, Grade 20 casting, heavy ribbed, slopping ribb design provided for easy disposal of chips.- Extra heavy duty head stock for vibration free performance.- Head stock available in bearing and heavy brass bush.- All geared headstock can also be provided.- Alloy steel spindle with P.B. bushes in head stock drum for smooth operation on heavy cuts.- Heavy duty guides can be provided to suit clients requirements.- Roller supports provided to suit clients requirement of different rolls.- For extra heavy job revolving tailstock with dog chuck can be provided.- Individual motor drive attachment.  Table Insert STD ACC. : Catch Plate, Face Plate Steady Rest, Follow Rest, 2 M.T. Centres (hardened and ground) one set of 22 changewheels machine cut, and Thread dialguage,Motor Bracket/ Motor plate, Pulley. Optional : Machine lamp, Steel gears in Headstock with PB Bush, All geared Headstock, Dog Chuck with coupling, True Chuck with coupling, Heavy diameter Face Chuck and Face Plate, Electricals, Rapid Traverse, Coolant equiment with fitting, Roller type Steady Rest, Taper turning attachment, Revolving Centre Netric Gears. Notes: The Design and Specifications are subject to alternation without notice. Lathe in above models can be provided up to 40'. Spindle hollow and width od gap can be increasedas per requirement.