Waste Tyre Recycling Plant
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We are offering waste tyre recycling plant.
Product name list and other
tyre pyrolysis machine main parts list:
1) main machine, the reactor with cover, and reactor base
2) oil separator
3) oil gas cooling system( pipe cooling system 10pipes(219mm*6m) and 5 condenser )
4) heavy oil tank
5) light oil tank
6) waste gas recycling pipes, gas burners
7) water sealing tank (anti-fire system)
8) deducting system (process smoke, pollution-free)
9) draught fan
10) speed reducer
11) blowers
12) oil pump
13) water pump
14) control cabinet
15) waste wire pulling machine
technical detail:
ø this is a batch process system.
ø the wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure.
ø the process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.
ø these vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.
ø during the process, carbon black and steel are also generated.
ø the heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.
ø these systems can be operated 24/365.
project planning & implementation (for the 10 ton/day capacity):
construction shed approx. 4000 sq. Ft.
water required. 100 liters per day
power requirement 40 hp.
manpower: worker 7 labours.
technical 2 person
manager 1
features of the plant
ø 100% wastage tyre recycling is achieved (no churn left after the process)
ø no chemical ingredients are used in process (environment friendly)
ø during and after the process; no soil, water or air pollution is observed.
ø creates economically valuable products out of wastage tyres (these are an industrial product that have a good market value and demand)
ø the most cost-effective wastage tyre recycling technology in the world.
ø raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production.
special features:
two catalyst room, in this way, can speed up the process of pyrolysis.
two horizontal condenser, the cooling area of one horizontal condenser can be equaled with more than three vertical condensers. And also, the cooling way is longer than vertical condenser, in this way, the oil output will be guaranteed.
equipment model jzm-02
material plastic rubber (tyres) life garbage
structure horizontal tyre revolves
capacity for one batch about 8-10 tons wastage tyres
operating mode intermittent operation
type of drive external annual gear drive
output products:
1. 45% pyrolysis oil, 2. 35% carbon black, 3. 12 % steel, 4. 8% gas.
oil report:
gross calorific value 10500 kcal/ kg
flash point 42
sulphur 1.17%
density 0.92
viscosity 36.06
the perfect solution (pyrolysis process):
pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic wastage as well.
as a result of pyrolysis of wastage tyres one obtains,
ü fuel oil (45% to 50%)
the main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 45% to 50% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
ücarbon black (30% to 35%)
carbon black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 30% to 35% of the total amount of scrap tyres recycled in the system.
carbon black produced by pyrolysis process (cbp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed;
§ electric cable junketing
§ conveyor band
§ carrier bands
§ black nylon bag, plastic pipes
§ rubber additive
§ automotive spare parts
§ black colorant in rubber materials
§ industrial rubber products
üsteel wire (10% to 15%)
tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage
ügas (5% to 8%)
non-condense able gases arise during the pyrolysis process.
profit of plant
10 tons waste tire oil refining equipment processing costs and profit
no.
items:
cost of per batch
1
10 tons of waste tires
8t×11=88000
2
0.4 tons of coal or wood
0.4t×5=2000
3
water and electricity
3000
4
workers+other
2000+2000=4000
5
total cost
97000
no.
items:
income
1
crude oil
8t×40%×37=118400
2
carbon black
8t×35%×4=11200
3
steel wire
8t×15%×15=18000
4
gross profit
147600
5
daily net profit
50600
6
monthly net profit
25×52600=1265000
7
yearly net profit
12×1265000=15180000
...more
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