Gasifier Dealers

Damodar is associated with 'Ankur' Scientific Energy Technologies for marketing, installation and after sales services of Biomass Gasifier. Damodar also undertakes long term O&M contracts for these plants. Till date Damodar has installed more than 90 Gasifiers across the country.

We offer coal gasifier. Case coal gasifier works on the principle of partial combustion of coal thus producing primarily carbon mono oxide called producer gas. We guarantee for optimum design, manufacturing and performance. We have successfully installed over 200 gasifiers in steel industry. The application being majorly for reheating furnaces for rolling mills. We have successfully replaced fuels previously used like furnace oil, pulverised coal, direct fed coal, propane etc.

Thermal gasifier is a green energy device to replace oil or lpg burning using biomass as fuel. gasifiers save huge fuel cost compared to oil or lpg burning. These can be operated 24 hours suiting furnace applications.

Biomass materials are used since millennia for meeting myriad human needs including energy. Main sources of biomass energy are trees, crops and animal waste. Among the biomass energy sources, wood fuels are the most prominent. Presently, the biomass sources contribute 14% of global energy and 38% of energy in developing countries. Biomass gasification has some better advantages over other alternative energy sources. The technology's conversion efficiency is high. It can be applied over a wide range of output metrics with only a small variation in overall efficiency and investment.

We are offering Biomass Gasifier. Biomass Gasifier is an excellen Solution for Community Cooking. It Works on firewood and Briquettes with thermal Efficiency in the range of 40-50 %. Smoke only at start, just for 5-10 minutes. Once clean flame is achieved, it can be run for any number of hours without constant attention, so more time for other activities. It can be used for Roti making, Boiling, Frying etc. Minimum Maintenance i.e cleaning of tar from gas pipe once in 2-3 months. Available in two burners design also. Payback period is approx.500 hours(2-6 months). Life is approximately 10 years. As Briquettes are made from waste biomass; hence it helps for waste management too. Thermal Efficiency in the range of 40-50 % Smoke only at start, just for 5-10 minutes Used for Roti making, Boiling, Frying etc. Minimum Maintenance Payback period is approx.500 hours(2-6 months) Life is approximately 10 years

We are offering gasifier. kinc mineral technologies pvt. Ltd. Is a prominent manufacturer, exporter & supplier of gasifier manufacturers. We are introducing india’s most energy efficient, economic, environment-friendly world class technology-based gasifier manufacturers. Our gasifier manufacturers is renowned for its versatile fuel option, especially coal, lignite, charcoal and biomass such as wood, rice husk, coconut shell. industry proven : we hold ten years of rich experience in mineral processing machinery and equipment manufacturing. We understand gasifier better from our specialization in manufacturing drying equipment, crushing equipment and a leadership in manufacturing rotary dryers, rotary kilns. superior : reciprocating grate cleaner, strong ability to break and loosen slags to ventilate with slim chance of slag bonding special ash grate design: grate protected by low temperature slag to prolong the grate's service time explosion preventinggrooves at the part of ash hopper: apt to react and safe to usereduced manufacturing cost by combination of air producing and heating equipment efficient, flexible, sustainable : energy cost saving up to 70% less than electricity,40-60% less than oil,30% less than gas.substitution of expensive fuels with cheap solid fuels. Superior process control, productivity over direct combustion.temperatures upto 1300°c by optimal air pre heating & pre-mixing of air with producer gas at kinc, we merge our industrial exposure and the most effective energy saving, environmental protection technologies into product to offer clients the most optimized fuel supply solution. An important part of kinc's research is to work towards a reduction in the costs and risks associated with widespread upstake of gasification based systems.

Most biomass materials like Wood , Charcoal , Rice Husk etc can be converted into a gaseous fuel known as producer gas, which comprises carbon monoxide, hydrogen, carbon dioxide, methane, and nitrogen. This gas has a lower calorific value (1000–1200 kcalnm3) compared to natural gas or liquefied petroleum gas, but can be burnt directly with high efficiency and good degree of control without emitting smoke. The producer gas flame temperature can be as high as 1100 oC. Each kilogram of air-dry biomass (10% moisture content) yields about 2.5 nm3 of producer gas. In energy terms, the conversion efficiency of the biomass gasifier process is in the range of 80%–90%.

In Downdraft Gasifier System, the controlled intake of air (oxygen) is fed into the chamber containing downward movement of biomass material. After going through the process, the producer (inflammable) fuel gas is finally collected and drawn off at the bottom of this Gasifier. It is an efficient technique which has the capacity to process the biomass containing the moderate moisture (up to 30%). About 5 to 10 minutes time is needed to ignite the combustion and bring the plant to an operative temperature. Downdraft Gasifier is best suitable for the applications where the temperature control is critical, and the cleaner fuel gas is required. These Gasifiers can be used in those applications where moderate temperature is required up to 1100oC.

We are offering thermal gasifiers. Biomass gasification technology is an eco-friendly alternate energy source that can help organizations gain a competitive advantage. In fact, gasification is the cleanest, most efficient combustion method known. Biomass gasification is the process of conversion of solid biomass into gaseous form. In simple terms, this uses the easily available biomass and converts it into energy.

Specifications Gas after filteration is feed to engine. Problem addressed: There are lots of villages in the country which are still not electrified or are receiving power erratically. Given the limited global supply of fossil fuels, search for renewable energy has been on the top of the sustainability agenda.  Biomass gasification, a century old technology, is viewed today as an alternative to conventional fuel. In gasification process, wood, charcoal and other biomass materials are gasified to produce so called producer gas for power or electricity generation. Mr Rai Singh Dahiya observed that the users of biomass gas (producer gas) as a fuel generally complain about choking in the engine after running for a certain period of time. He solved this problem     Product:  The innovator has changed the conventional design of gasifiers specially the filters and cooling units to get clean gas and ensure smooth operation of engineat low operational cost. It is a down draft typebio mass gasifier, compact and efficient system for converting Bio Mass into producer gas which is used as a fuel in running Diesel Engine by making  little modification on engine.  The Biomass is burnt  in a furnace packed from all the sides and having one outlet to pass the gases to other chamber where these gases are cooled and then passed through the filter for filtration. This filtered gas is then feed to the engine, as a substitute to diesel or like  other fuel, for its running.    Technical specifications :  Capacity-5kw to 50 Kw, Three Phase, P.F. 0.8, water cooled, Two Cylinder, four cylinder, six cylinder and eight cylinder Self Start, Alternator with complete standard accessories (without Battery).  

Nath Motors provides clean energy generation through biomass gasification.Biomass Gasifier is a thermo-chemical reactor where Biomass gasification takes place which is a conversion of solid fuels(Wood & Agricultural waste etc) into a combustible gas mixture normally called "Producer gas".Due to rapid industrialization and the burning of fossil fuels all over the world lead to emission of CO2. Contributes 50% of green gas emission One of the remedies to limit the rising content of CO 2 in the atmosphere is energetic use of biomass fuel. Biomass is basically an organic material, which includes wood, crop residues, solid waste, animal wastes, sewage, and waste from food processing. Biomass is Your browser may not support display of this image. made up of mainly carbon and hydrogen.    Advantage GasificationIn this process, biomass is converted into a mixture of gases through a thermo-chemical reaction called producer gas consisting of combustible gases mainly hydrogen, carbon mono oxide and methane, non-combustible gases nitrogen, carbon dioxide and water vapor. The essence of gasification process is the conversion of solid carbon fuels into carbon monoxide by thermo chemical process. The gasification of solid fuel is accomplished in air sealed, closed chamber, under slight suction or pressure relative to ambient pressure This technology enables you to directly treat Green Wood / Biomass having moisture content of 10-15% without using a drying process. Biomass gasification is completed in many stages that elaborated and explained with a flow diagram given below    Drying : Biomass fuels consist of moisture ranging from 5 to 35%. At the temperature above 100 o C, the water is removed and converted into steam. In the drying, fuels do not experience any kind of decomposition. Pyrolysis : Pyrolysis is the thermal decomposition of biomass fuels in the absence of oxygen. Pyrolysis involves release of three kinds of products such as solid, liquid and gases. The ratio of products is influenced by the chemical composition of biomass fuels and the operating conditions. The heating value of gas produced during the pyrolysis process is low (3.5 - 8.9 MJ/m 3 ). It is noted that no matter how gasifier is built, there will always be a low temperature zone, where pyrolysis takes place, generating condensable hydrocarbon. Oxidation : Introduced air in the oxidation zone contains, besides oxygen and water vapors, inert gases such as nitrogen and argon. These inert gases are considered to be non-reactive with fuel constituents. The oxidation takes place at the temperature of 700-2000oc. Heterogeneous reaction takes place between oxygen in the air and solid carbonized fuel, producing carbon monoxide. Plus and minus sign indicate the release and supply of heat energy during the process respectively C + O 2 = CO 2 + 406 [ MJ/kmol] In reaction 12.01 kg of carbon is completely combusted with 22.39 m3 of oxygen supplied by air blast to yield 22.26 m 3 of carbon dioxide and 393.8 MJ of heat. Hydrogen in fuel reacts with oxygen in the air blast, producing steam . H 2 + ½ O 2 = H 2 O + 242 [ MJ/kmol] Reduction In reduction zone, a number of high temperature chemical reactions take place in the absence of oxygen. The principal reactions that takes place in reduction are mentioned below. Boudouard reaction - CO 2 + C = 2CO - 172.6 [MJ/kmol] Water-gas reaction - C + H2 O = CO + H 2 - 131.4 [MJ/kmol]Water shift reaction - CO 2 + H 2 = CO + H 2 O + 41.2 [MJ/kmol]Methane production reaction - C + 2H 2 = CH 4 + 75 [MJ/kmol] From above thermo-chemical reaction it may be understood that heat generated in pyrolysis is absorbed in reduction process. Hence, the temperature of gas which is very high in the beginning goes down as it passes through various stages. If complete gasification takes place, all the carbon is burned or reduced to carbon monoxide, a combustible gas and some other mineral matter is vaporized. The remains are ash and some char (unburned carbon).  Advantage Gasification It saves upto 73% of fuel cost when compared to conventional fuel options Low initial investment and cost of power production Applied over a range of output ratings (5KWe to 2Mwe) with flexuble process control Range of ApplicationsPower Generation: Round the clock Power Generation Pumping and Irrigation Village electrification Captive power(industries) Grid -fed power from energy plant installed on wastelands Thermal Applications Hot Air Generators Dryers Boilers Thermic Fluid Heaters Ovens Furnaces & Kilns Gasification for Energy Supply Rural areas in the developing countries India are characterized by disperse population and a lack of infrastructure. Energy is the basic mean in improving the living standard and productivity. Energy is required in household for lighting and running electrical apparatus such as TV and Radio. Energy is also demanded in agriculture for operating irrigation pumps and other machinery such as thresher.

In updraft gasifiers, gas is drawn out of the gasifier from the top of the fuel bed while the gasification reactions take place near the bottom. As the producer gas passes through the fuel bed, it picks-up volatile matter (tars) and moisture from the fuel. Therefore, the gas from the updraft gasifier contains condensable volatiles. The design and operation of the gasifiers is such that the gas comes out at 200-400 C temperature. At this temperature, most of the volatile hydrocarbons are in vapor form, which add to the energy content of the gas.

Agricultural activities generate large amounts of biomass residues. Crop residue, traditionally considered as “ trash’or agricultural waste, is increasingly being viewd as a valuable resources. Corn stalks, corn cobs, wheat staw, and other leftovers from grain production can be used as feedstock in our biomass gasifier system.

We are amongst the leading Manufacturers, Exporters, and Suppliers of Biomass Gasifiers in Haryana. The Biomass Gasifier offered by us is gasification based power plants for thermal and electrical applications under Technical Collaboration with "TERI" (The Energy & Resource Institute, New Delhi). We supply Biomass Gasifier in different capacities for various rural, industrial and urban projects. Our Biomass Gasifier is approved by Ministry of Non-Conventional Energy Sources (Government of India). The Biomass Gasifier is also tested & approved by Indian Institute of Technology, New Delhi and Mumbai. Salient Features Of Biomass Gasifier : Down draft, throat less design with low specific gasification rate, which facilitates smooth fuel flow and avoids bridging.Multi-fuel capabilityAir pre-heating for gasification maintains high temperatures resulting in better quality of gasInsulated firebox, which maintains high temperatures resulting in better quality gas and longer service life.Specially designed for rural areasReliable and rugged systemDo not consume diesel or any other fossil fuel for operation *Uses spark ignition engines *Efficient cleaning and cooling train Note : * for 100% producer gas application Potential Applications : Petro-fuel replacement in Industrial Kilns : Presently in Industrial Kilns & Furnaces Furnace Oil/LDO/HSD/LPG etc. is being used. These fuels can be replaced by the producer gas, produced from our Gasifier system.Stainless Steel Re-Rolling Industries : Gasifier is being used in heating, re-heating and heat treatment furnaces.Steel Re-Rolling Mills : Gasifier is being used in main heating furnaceLime Kilns : In Calcium Carbonate and other industries, kilns are being fired with producer gas. With the usage of Gasifier system, besides the reduction in the cost, better quality of lime is assured. Even the exhaust gases from lime kilns are being used for carbonation.Hot Air Generators : Gasifiers are being used for producing Hot Air in fertilizer and cement industries.Galvanizing Industries : Producer gas from Gasifier is used to melt the Zinc.Hot Water Generation : Gasifiers are used for heating water in variety of applications in industries.Glass Melting & Annealing : Gasifier is also used for melting the glass and also used in annealing furnace.Aluminum Die-Cast : Gasifiers are very efficient for Aluminum Die-Cast industries (for melting the aluminum)Copper / Brass Sheet Industry : Gasifiers can be used for melting copper/brass and then heating the copper ingot for rolling operation.Resorts/Hotels/Farm Houses : Gasifiers are best suited for big Resorts/Hotels/Farm Houses having wide area for cooking, water heating and air heating applications.Food processing : Gasifiers can be used in food processing units for drying of vegetable and seeds etc.Bakeries : Gasifiers can be used in Bakeries/ Biscuit manufacturing units, for heating requirements of their Ovens etc.Charcoal Production : Gasifier can also be used for the production of Charcoal.Gasifier can be used in any application where LPG, Diesel or any other Petro-fuel is usedPower Application : Gasifiers can be used for power requirements for Villages, Colonies, Farm Houses, Hotels, etc. To produce power with Gasifiers, there are two routes available :Dual Fuel Application : In this system Diesel Generation sets are used. Producer gas is fed to D.G.sets which replaces up to 70% of the diesel consumption. After modification, D.G. sets will use up to 70% gas and 30% diesel.100% Producer Gas Application : In this system Spark Ignition Engines are used and the engine runs on 100% gas.Captive Power Generation : In power applications, Gasifiers are best suited for Captive Power Generation. In India, presently the cost of power generated in industries, with 100% Producer Gas mode is around Rupees 3.50 to Rupees 4.50 per kW (depending on the cost of Biomass available at that place). In Dual Fuel mode, cost of power is around Rupees 4.50 to Rupees 6.50 per kW.Rural Electrification : The Governments across the globe are establishing Biomass based power plants for rural electrification. Advantages Of Biomass Gasifier : Cost of power is same as of grid power, but there is huge savings in erecting the wires to bring grid power to the villages and creating sub-stations.Even in renewable energy, it is better than solar power, as the capital cost per kWh is less than 30%. It is also cheaper than wind energy.It is more reliable than both the Solar and Wind energy, because with the gasification, villagers can get the power at their option. They need not wait for Sunshine and wind .On one side Gasification is a cost effective technology and on the other hand the Gasifiers are easy to run and maintain.The Biomass and agriculture residues are found in bulk in the rural areas, so availability of raw material is not a problem.Power station based on the gasification technology, gives the sense of entrepreneurship to villagers as they learn to collect the biomass, run the power plant, to take care of the revenue received and ultimately to know the profits & losses. In brief, they get the training to run an industry. Biomass Gasifier Engine Types : 100% Producer Gas Engines : These are Spark Ignition Gas Engines. These engines are available in the market for natural gas application. We change the air manifold gas carburization system to run the natural gas engine on Producer Gas. Number of Indian and overseas manufacturers are also offering gas engines for producer gas applications, such as Cummins, Greaves, Kohler, etc.Diesel Engine : The existing Diesel engine can be used for Duel Fuel applications. The Diesel engine can be operated anytime on full diesel mode. So, one can run the diesel engine on full Diesel mode or on Duel Fuel mode at his option. We have the results of 5000 hours of running the diesel engine on Duel Fuel mode and we found that wear & tear is less comparing to full diesel mode. Also emission is cleaner than 100% diesel option. Conversion Of Diesel Engine Into Gas Engine : We also undertake the work of converting the Diesel engine into Gas engine, if the rating of the standard gas engine is not suiting to the customer̢۪s requirement.

Our company’s name figures in the list of trusted Manufacturers, Suppliers and Exporters of Industrial Gasifier from Uttar Pradesh, India. The Industrial Gasifiers we make available are manufactured in conformity with international quality standards and norms. Rigorous quality-tests ensure that only flawless Industrial Gasifiers reach the buyers. Bulk orders of the Industrial Gasifiers are processed by us as per the specific requirements of buyers.