Cyclone Separators Dealers

Cyclone Separator is a kind of conical vessel that is attached to the Seal Gland for use with API Plan 11 for flushing of the media to the seal chamber. Industrial Cyclone Separator is designed to supply clear flushing fluid for lubrication to mechanical seal in seal chamber. This is fitted in between pump discharge and seal flush port line, to remove abrasive particles, which can cause damage to mechanical seal and reduce its recommended operational life. Cyclone Separator effectively separates the heavy particles with cyclonic effect and a clean fluid is available for flushing the seal chamber in the industrial cyclone separator.

Cyclone Separator is a high speed rotating machine that is established within a cylindrical or conical container named as cyclone. In a Cyclone Separator the air flows in a helical pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the center of the cyclone and out the top. The larger (denser) particles in the rotating stream have too much inertia to follow the tight curve of the stream, and strike the outside wall, then falling to the bottom of the cyclone where they can be removed.   The multiple-cyclone separators consist of a number of small-diameter cyclones, operating in parallel and having a common gas inlet and outlet, as shown in the figure. Multiple-cyclone separators operate on the same principle as cyclones, i.e., creating a main downward vortex and an ascending inner vortex. Multiple-cyclone separators are more efficient than single cyclones because they are longer and smaller in diameter. The longer length provides longer residence time while the smaller diameter creates greater centrifugal force. These two factors result in better separation of dust particulates. The pressure drop of multiple-cyclone separators collector is higher than that of single-cyclone separators.

we offer wide range of multi- cyclone separators when volume of air flow is large, single cyclone tends to become inefficient.  therefore it is recommended to use multiple numbers of cyclones thus called multi cyclone.  it has a common body container wherein numbers of small cyclones are included, each handling small volumes, thus offering better efficiency.  thus, number of cyclones operating together offer far better performance for larger volume than single one.  of course dimensions are favorable too and so the cost.

We are an eminent manufacturer and supplier of Dust Cyclone Separator based in Sidhpur, Gujarat. The machine we offer has a good performance, is compactly and robustly built and is resistant to corrosion. The separator is durable and consumes less energy. This machine is manufactured using good quality components and is in compliance with all norms and standards set by the industry.   Application : In general, cyclones are used to remove dust and other product streams from processing operations. There are many factors that directly affect the efficiency of a cyclone. Tests have shown that, in general, the longer the cone the higher the efficiency. However, physical limitations on site sometimes limit the height available. Aysha engineers performed extensive testing to determine cone lengths that maximize efficiency yet keep plant restrictions in mind. The manner in which the air and product enters the cyclone also affects its efficiency. Nice pioneered the concept of keeping the inlet centerline tangent to the outside edge of the cyclone. This smooth introduction reduces turbulence and increases efficiency of Nice cyclones. The smoother the inside surface, the more efficient the cyclone. Along the same lines, perfect roundness maximizes efficiency. Nice employs state-of-the-art cutting and rolling equipment to ensure that Nice cyclones are perfectly round and symmetrical with smooth interior surfaces. Most importantly, Aysha engineers have the experience and know-how to properly size and apply Nice cyclones. Air volume, density, temperature, humidity along with product characteristics sometimes create complicated sets of criteria. Nice's experience in designing systems along with its expert craftsmanship provide our customers with highly efficient cyclone applications.

We are manufacturing and supplying industrial cyclone separators that are assured to have high quality standards. These industrial cyclone separators are appreciated by the clients for their high collection efficiencies. These are available as either single cyclone type or multi-cyclone type.Applications :• Pollution control• Fine particles recovery from air• Dust collection• Separation of entrained liquid from gas stream (Gas-Liquid cyclone)• Separation of one liquid from the other liquid (Liquid-Liquid cyclone)

Cyclonic separation is a method of removing particulates from an air stream, without the use of filters, through vortex separation. Rotational effects and gravity are used to separate the particle from the dust laden air. Cyclone body will be cylindrical in the top portion and conical shape at the bottom as shown in the drawing. The air stream will enter into the cyclone body tangentially in the top cylindrical with high velocity. The top portion of the cyclone body guides the air to move in a circular path in high velocity. A cyclonic effect (twister) will be created inside the body and the air stream move downwards in the heavier dust particles in the helical pattern. The heavier particles in the air stream have too much inertia while moving in cyclonic effect and move towards outer peripheral of the cyclonic effect in the air stream. When the particles are striking the inner surface of the cyclonic body, it will lose its momentum and fall down. In a conical system, as the rotating flow moves towards the narrow end of the cyclone, the rotational radius of the stream is reduced, thus separating smaller and smaller particles.               Cyclone is called as pre-collector in the dust extraction system. Cyclone has good efficiency in dust separation for large size particles and fiber dust particles. Cyclone separator will be used to segregation of items or products in the conveying systems. Cyclone separator MOC will be defined by the application and nature of dust to be handled. Cyclone separators widely used in Wood industries Flour mills Pneumatic conveyors Coir mattress Fibre glass Buffing & Polishing Boilers and furnaces exhaust Bulk drugs

The Cyclone Separator is important equipment used to separate the material and the air. The air vents out from the cyclone separator and the flour falls in the mixer below the cyclone separator. We are acclaimed Manufacturer and Supplier of Cyclone Separator from India. We can make available this Cyclone Separator in different specifications depending upon buyer’s requirements. We ensure timely delivery of our products.

Cyclones are offen used for pre collector as they are efficient in removal of course dust particles from air or gas stream . The advantage of cyclone is low cost, low maintenance and low pressure drop. It is not suitable for fine dust particles. Cyclones can be offered in multistage for better efficiency. Efficiency as high as 90% down to 20 microns can be achieved .we can offer cyclones constructed out of steel, aluminum and stainless steel. Multi Cyclone/ MultiClones The principle working of multiclone is same cyclone . This can be constructed of steel, cast iron. They are used for course dust and efficiency is up to 90% down to 5 microns. The outer enclosure is constructed out of steel . Hopper with rotary air lock valve are provided.

In Cyclone Separator, dusty air is introduced to a cyclone separator through the inlet pipe located tangentially to the cylindrical portion. The mixed air, then move downwards in a whirling motion, forming a peripheral vortex and giving rise to centrifugal forces, resulting in a throwing out the dust particles towards the walls, which then move downwards into the hopper and are removed through the draw-off pipe. The air, after reaching the end of the conical portion of the Cyclone Separator change direction and move upwards towards the outlet, forming an inner vortex in this upward movement of gases against gravity, afterwards more dust particles are separated and fall into a conical hopper for subsequent removal. We provide highly durable Cyclone Separator at market leading prices. Highlights Durable Sturdy construction Highly efficient