Gasifier Dealers

Our company’s name figures in the list of trusted Manufacturers, Suppliers and Exporters of Industrial Gasifier from Uttar Pradesh, India. The Industrial Gasifiers we make available are manufactured in conformity with international quality standards and norms. Rigorous quality-tests ensure that only flawless Industrial Gasifiers reach the buyers. Bulk orders of the Industrial Gasifiers are processed by us as per the specific requirements of buyers.

Cooking gasifier is an alternate for diesel bhatty and lpg cooking. Convenient and occupy little space. Can replace lpg upto 4 kgshr or diesel upto 5 ltrshr. Save fuel cost by 50% compared to diesellpg.

We offer coal gasifier. Case coal gasifier works on the principle of partial combustion of coal thus producing primarily carbon mono oxide called producer gas. We guarantee for optimum design, manufacturing and performance. We have successfully installed over 200 gasifiers in steel industry. The application being majorly for reheating furnaces for rolling mills. We have successfully replaced fuels previously used like furnace oil, pulverised coal, direct fed coal, propane etc.

It is a continuous which operates on DC power supply mode it's a big size downdraft gasifier stove used in commercial kitchens, schools, etc. and available in customized form i.e. (single, double or more burners). ⇒ 25D (For 100-200 People)

In Downdraft Gasifier System, the controlled intake of air (oxygen) is fed into the chamber containing downward movement of biomass material. After going through the process, the producer (inflammable) fuel gas is finally collected and drawn off at the bottom of this Gasifier. It is an efficient technique which has the capacity to process the biomass containing the moderate moisture (up to 30%). About 5 to 10 minutes time is needed to ignite the combustion and bring the plant to an operative temperature. Downdraft Gasifier is best suitable for the applications where the temperature control is critical, and the cleaner fuel gas is required. These Gasifiers can be used in those applications where moderate temperature is required up to 1100oC.

We are offering gasifier. kinc mineral technologies pvt. Ltd. Is a prominent manufacturer, exporter & supplier of gasifier manufacturers. We are introducing india’s most energy efficient, economic, environment-friendly world class technology-based gasifier manufacturers. Our gasifier manufacturers is renowned for its versatile fuel option, especially coal, lignite, charcoal and biomass such as wood, rice husk, coconut shell. industry proven : we hold ten years of rich experience in mineral processing machinery and equipment manufacturing. We understand gasifier better from our specialization in manufacturing drying equipment, crushing equipment and a leadership in manufacturing rotary dryers, rotary kilns. superior : reciprocating grate cleaner, strong ability to break and loosen slags to ventilate with slim chance of slag bonding special ash grate design: grate protected by low temperature slag to prolong the grate's service time explosion preventinggrooves at the part of ash hopper: apt to react and safe to usereduced manufacturing cost by combination of air producing and heating equipment efficient, flexible, sustainable : energy cost saving up to 70% less than electricity,40-60% less than oil,30% less than gas.substitution of expensive fuels with cheap solid fuels. Superior process control, productivity over direct combustion.temperatures upto 1300°c by optimal air pre heating & pre-mixing of air with producer gas at kinc, we merge our industrial exposure and the most effective energy saving, environmental protection technologies into product to offer clients the most optimized fuel supply solution. An important part of kinc's research is to work towards a reduction in the costs and risks associated with widespread upstake of gasification based systems.

  GASIFICATION SYSTEM- Multi-Fuel, non-conventional,Co-Generation, Renewable Green energy source, receiving backing from the Governments of various countries all over the World.  Municipal Solid Waste (viz.- Paper waste, Plastic, Polythene, Rubber, Tires, Leather, Thermocol), Biomass (viz.- Wood chips, Saw dust, Rice Husk, Corn Cobs, Sugar Cane Bagasse, Coconut Shells), Coal. Max.Output of a single Unit with single Generating set - 04 Mega Watts. For higher requirements multiple Units can be commissioned larger unit can be made but Gasifier above 4 MW are larger in size for transportation.        GASIFICATION Output of a Single Unit- Up to 4 Mega Watts, the largest, single transportable unit in the World, innovated & developed by us. For higher requirements multiple Units can be commissioned.                                                                  Gasification is a thermo-chemical process of cracking that converts solid waste, Biomass or coal to a gaseous fuel called “Producer Gas”. This producer gas is fuel for many different applications of shaft power or electricity in the equipment like, Internal Combustion Engines.  For thermal power in-  furnaces, kilns, dryers, Rolling mills and Heat treatment equipment. The equipment to be utilized is the new generation Fluidised Circulating Bed Updraft with direct & indirect oxidation Technology Gasification System developed by consistent R&D at Bijendra to obtain clean, rich and consistent supply of Producer Gas which has calorific values close to1400K.Cal/NM3, with higher gasification efficiency and low fuel consumption.  At high gasification temp. of 11oo◦ C, Carbon combines with Steam & CO2 to form CO, CH4, H2 & increases the Calorific Value of Gas & also the overall efficiency of gasification. Steam is co-generated in the Steam Jacket & injected with the air into the Reactor,   which dissociates at high temp. & forms more of CO & H2, resulting in further increase of the calorific value of the Gas. It is then subjected to washing & cooling by multiple shower washers & passed through the specially designed Tar, Sulphur & Dust separators & demoisturizer to be ultra clean for injecting directly into the I.C. Engines modified by us for Syn-Gas /Producer Gas mode of operation. We have Modified HFO based Engine to largest Producer Gas/Syn-Gas based Engine of 4 MW in the World. For higher capacities, multiple units in parallel would be used.   There are No Effluents & no environmental Gas emissions in the process apart from the Emission of Flue Gases & that also well under the Pollution control norms from the Exhaust pipe of the Generating set. The exhaust emissions of the Engine, can be used for a Waste Heat Recovery Boiler & close to 1000 Kg Steam at 7 Bar. pressure per MW per hr. can be obtained & also it can be put to use for other thermal applications.

Most biomass materials like Wood , Charcoal , Rice Husk etc can be converted into a gaseous fuel known as producer gas, which comprises carbon monoxide, hydrogen, carbon dioxide, methane, and nitrogen. This gas has a lower calorific value (1000–1200 kcalnm3) compared to natural gas or liquefied petroleum gas, but can be burnt directly with high efficiency and good degree of control without emitting smoke. The producer gas flame temperature can be as high as 1100 oC. Each kilogram of air-dry biomass (10% moisture content) yields about 2.5 nm3 of producer gas. In energy terms, the conversion efficiency of the biomass gasifier process is in the range of 80%–90%.

The Coal Gasifiers have the production rate of 85%. We are capable of delivering the product range that is accessible from our massive inventory located at Morvi(India). Backed by a well-established warehouse, we are able to store the products in a secured manner. Thus, we ensure complete security of the products from any kind of damage.

Biomass materials are used since millennia for meeting myriad human needs including energy. Main sources of biomass energy are trees, crops and animal waste. Among the biomass energy sources, wood fuels are the most prominent. Presently, the biomass sources contribute 14% of global energy and 38% of energy in developing countries. Biomass gasification has some better advantages over other alternative energy sources. The technology's conversion efficiency is high. It can be applied over a wide range of output metrics with only a small variation in overall efficiency and investment.

Agricultural activities generate large amounts of biomass residues. Crop residue, traditionally considered as “ trash’or agricultural waste, is increasingly being viewd as a valuable resources. Corn stalks, corn cobs, wheat staw, and other leftovers from grain production can be used as feedstock in our biomass gasifier system.

Damodar is associated with 'Ankur' Scientific Energy Technologies for marketing, installation and after sales services of Biomass Gasifier. Damodar also undertakes long term O&M contracts for these plants. Till date Damodar has installed more than 90 Gasifiers across the country.

To utilize the vast coal reserves of our country in an environmental-friendly manner, Entrained Flow Gasification is the answer to all the queries raised by combustion technologists. Entrained Flow Gasifiers are designed to gasify a wide range of coal qualities ranging from High Grade Bituminous to High Ash Lignite. The technology works on the ash fusion temperatures of coal. LOW ASH fusion temperature coals can be gasified through this technology thus making it one of the most effective and efficient technology among other Gasification Technologies which fail at LOW ASH FUSION TEMPERATURES. 

Specifications Gas after filteration is feed to engine. Problem addressed: There are lots of villages in the country which are still not electrified or are receiving power erratically. Given the limited global supply of fossil fuels, search for renewable energy has been on the top of the sustainability agenda.  Biomass gasification, a century old technology, is viewed today as an alternative to conventional fuel. In gasification process, wood, charcoal and other biomass materials are gasified to produce so called producer gas for power or electricity generation. Mr Rai Singh Dahiya observed that the users of biomass gas (producer gas) as a fuel generally complain about choking in the engine after running for a certain period of time. He solved this problem     Product:  The innovator has changed the conventional design of gasifiers specially the filters and cooling units to get clean gas and ensure smooth operation of engineat low operational cost. It is a down draft typebio mass gasifier, compact and efficient system for converting Bio Mass into producer gas which is used as a fuel in running Diesel Engine by making  little modification on engine.  The Biomass is burnt  in a furnace packed from all the sides and having one outlet to pass the gases to other chamber where these gases are cooled and then passed through the filter for filtration. This filtered gas is then feed to the engine, as a substitute to diesel or like  other fuel, for its running.    Technical specifications :  Capacity-5kw to 50 Kw, Three Phase, P.F. 0.8, water cooled, Two Cylinder, four cylinder, six cylinder and eight cylinder Self Start, Alternator with complete standard accessories (without Battery).  

Nath Motors provides clean energy generation through biomass gasification.Biomass Gasifier is a thermo-chemical reactor where Biomass gasification takes place which is a conversion of solid fuels(Wood & Agricultural waste etc) into a combustible gas mixture normally called "Producer gas".Due to rapid industrialization and the burning of fossil fuels all over the world lead to emission of CO2. Contributes 50% of green gas emission One of the remedies to limit the rising content of CO 2 in the atmosphere is energetic use of biomass fuel. Biomass is basically an organic material, which includes wood, crop residues, solid waste, animal wastes, sewage, and waste from food processing. Biomass is Your browser may not support display of this image. made up of mainly carbon and hydrogen.    Advantage GasificationIn this process, biomass is converted into a mixture of gases through a thermo-chemical reaction called producer gas consisting of combustible gases mainly hydrogen, carbon mono oxide and methane, non-combustible gases nitrogen, carbon dioxide and water vapor. The essence of gasification process is the conversion of solid carbon fuels into carbon monoxide by thermo chemical process. The gasification of solid fuel is accomplished in air sealed, closed chamber, under slight suction or pressure relative to ambient pressure This technology enables you to directly treat Green Wood / Biomass having moisture content of 10-15% without using a drying process. Biomass gasification is completed in many stages that elaborated and explained with a flow diagram given below    Drying : Biomass fuels consist of moisture ranging from 5 to 35%. At the temperature above 100 o C, the water is removed and converted into steam. In the drying, fuels do not experience any kind of decomposition. Pyrolysis : Pyrolysis is the thermal decomposition of biomass fuels in the absence of oxygen. Pyrolysis involves release of three kinds of products such as solid, liquid and gases. The ratio of products is influenced by the chemical composition of biomass fuels and the operating conditions. The heating value of gas produced during the pyrolysis process is low (3.5 - 8.9 MJ/m 3 ). It is noted that no matter how gasifier is built, there will always be a low temperature zone, where pyrolysis takes place, generating condensable hydrocarbon. Oxidation : Introduced air in the oxidation zone contains, besides oxygen and water vapors, inert gases such as nitrogen and argon. These inert gases are considered to be non-reactive with fuel constituents. The oxidation takes place at the temperature of 700-2000oc. Heterogeneous reaction takes place between oxygen in the air and solid carbonized fuel, producing carbon monoxide. Plus and minus sign indicate the release and supply of heat energy during the process respectively C + O 2 = CO 2 + 406 [ MJ/kmol] In reaction 12.01 kg of carbon is completely combusted with 22.39 m3 of oxygen supplied by air blast to yield 22.26 m 3 of carbon dioxide and 393.8 MJ of heat. Hydrogen in fuel reacts with oxygen in the air blast, producing steam . H 2 + ½ O 2 = H 2 O + 242 [ MJ/kmol] Reduction In reduction zone, a number of high temperature chemical reactions take place in the absence of oxygen. The principal reactions that takes place in reduction are mentioned below. Boudouard reaction - CO 2 + C = 2CO - 172.6 [MJ/kmol] Water-gas reaction - C + H2 O = CO + H 2 - 131.4 [MJ/kmol]Water shift reaction - CO 2 + H 2 = CO + H 2 O + 41.2 [MJ/kmol]Methane production reaction - C + 2H 2 = CH 4 + 75 [MJ/kmol] From above thermo-chemical reaction it may be understood that heat generated in pyrolysis is absorbed in reduction process. Hence, the temperature of gas which is very high in the beginning goes down as it passes through various stages. If complete gasification takes place, all the carbon is burned or reduced to carbon monoxide, a combustible gas and some other mineral matter is vaporized. The remains are ash and some char (unburned carbon).  Advantage Gasification It saves upto 73% of fuel cost when compared to conventional fuel options Low initial investment and cost of power production Applied over a range of output ratings (5KWe to 2Mwe) with flexuble process control Range of ApplicationsPower Generation: Round the clock Power Generation Pumping and Irrigation Village electrification Captive power(industries) Grid -fed power from energy plant installed on wastelands Thermal Applications Hot Air Generators Dryers Boilers Thermic Fluid Heaters Ovens Furnaces & Kilns Gasification for Energy Supply Rural areas in the developing countries India are characterized by disperse population and a lack of infrastructure. Energy is the basic mean in improving the living standard and productivity. Energy is required in household for lighting and running electrical apparatus such as TV and Radio. Energy is also demanded in agriculture for operating irrigation pumps and other machinery such as thresher.

Fixed bed updraft gasifier when supported with cyclone separator, wet scrubbers, bag filters, electrostatic precipitator etc. can deliver clean producer gas which can be used to fire I C Engines which in turn can generate electric power when coupled with generator.

We are offering thermal gasifiers. Biomass gasification technology is an eco-friendly alternate energy source that can help organizations gain a competitive advantage. In fact, gasification is the cleanest, most efficient combustion method known. Biomass gasification is the process of conversion of solid biomass into gaseous form. In simple terms, this uses the easily available biomass and converts it into energy.

Gasifier structure: wholly water-jacketed structure, self-produced steam with a pressure of 49 Kpa can be used as gasifying agent and steam seal for probing fire. Feeding mechanism: bucket hoisting and manual double bell jar feeding mechanism is adopted which is easy to operate and can prevent gas leakage efficiently. Slag discharge mechanism: wet slag discharge is made from both sides with ratchet wheel and detent of hydraulic drive. This gasifier has advanges of easy operation, steady production, convenient adjustment and reliable running. 

We provide our clients with good quality Biomass Gasifier. It undertakes the process of converting solid biomass fuel into combustible gas through thermo-chemical reactions. It is efficient for biomass gasification process and is highly reliable for their working. Use The gas produced is low heating value fuel; possessing calorific value of 1000-1200 Kcal/Nm3. 1 kg of air-dried biomass produces 2.5-3 Nm3 of gas through gasification. Gas Composition Carbon monoxide -20-22%Hydrogen (H2O)-15-20%Methane(CH4)-2-3%Carbon dioxide (CO2)-9-11%Nitrogen(N2)-45-54%Water vapor (H2O)-10-15%Heavy hydrocarbon-0.2-0.4%  Used In OvensBoilersKilnsHot air generatorThermic fluid heaters for thermal applications Features Appropriate designGood conversion efficiencyBetter control on burningProduction of clean flue gases in the exhaustLow investmentReduction in deforestationReduction in Diesel/Kerosene/Furnace Oil/ LDO costCapable of withstanding high temperatures up to 1860 degree centigradeNet zero CO2 emission