Spray Engineering Devices Ltd. Phase 7, Mohali, Himachal Pradesh

We bring forth our range of superior quality Sugar Melter that finds extensive applications in especially in the Refineries and Sugar Industries which demand an operating environment of determined brix and temperature. Our Sugar Melter ensures that minimum Power, Steam & water is utilized in the controlling the brix and retention time so that the consistency and quality of the melt is optimum. Our Sugar Melter has a sturdy and well planned construction which makes it extremely popular with clients. Constructional Features : Special design of the sealing system which can work under sub-atmospheric pressureStainless steel horizontal cylindrical vessel with capability to handle melt up to 70-71 BrixOptimized Paddle angle for agitation leaves no dead pocketsHorizontal stirrer has paddles that ensure no short-circuiting and un-dissolved crystals, thus giving an efficient plug flow systemSight glass indication for level and shaft movementCompact and highly efficient shaft mounted planetary drive requires no supporting structure or civil work for drive gear Automated Features : Auto-alarming indication for level fluctuationFlow of melt, syrup and hot water can be automated to achieve controlled output brix and temperature (Optional) Brix Sensors, equipped with Microwave Sensing Technology, ensure constant brix of melt Melting Medium : Syrup used as melting mediumWater used as melting medium (Optional). Minimum water addition, if needed Other Features : Minimal power consumption due to the efficient in-line planetary drive that consumes less powerPossibility to avoid magma pump by vacuum sucking, if located nearbyLow steam consumption due to melting with syrup instead of waterUtilization of low temperature vapors̢۪ of 70-80"C in vacuum What Sets Our Product Apart? Energy efficient designAccurate controlling for brix and temperature Operation under vacuum or low pressureEffective operationDoes not use of live steam or exhaust steamVariable retention time possibleMelting by syrup or water

Spray Pond System, we bring forth is made using lightweight and strong material. These systems have an excellent construction. The increased efficiency of our Spray Pond System is achieved by improvising and designing Spray Pond Nozzles. They work efficiently with changeable quantity of water and under variable weather conditions. The latest design of our Spray Pond System with "Zero Depth Design" is extremely efficient and superior to the available models. This system is also extremely economical and so is preferred by clients everywhere. Advantages : DurableEasy to maintainLow costMaximum Temperature DropChangeable Spraying CapacityWell designed spraying head designUnits for process sensinginimal choking and losses

The Multi Jet Condenser is designed for reducing energy and water consumption of the condensing / vacuum system and minimizing electrical power expenditure. They are designed as per the air or vapor load and velocity to avoid pressure losses and better condensation. The Multi Jet Condenser consists of multiple Spray and Jet Nozzles which are divided in different stages. Jet Nozzles remove non-condensable gases and air by entraining it using water flowing at high velocity through the tail pipe to maintain vacuum and the Spray Nozzles scatter water for vapor condensation. Material of construction : Corrosion Resistant Stainless Steel and Engineering Thermoplastics Advantages : Lesser power and water consumptionIdeal combination of spray and jet nozzles for high capacity vapors Low pumping head requirement. Trouble free operation in hot and humid conditionsAir evacuation system with better air leak managementProvision for additional air evacuation for better air leak managementNo requirement of any vacuum pump Design and Arrangement of Nozzles : Hydro-dynamically designed jet and spray nozzles made from engineering thermoplasticsNozzles are categorized into stages, where the number of operational stages depends on the air or vapor load Maintenance Requirement : Stainless Steel Strainer has a cleaning mechanism without breaking the vacuum eliminating the chance of clogging of nozzles by any foreign materialHinged door manhole offers convenient and fast maintenance. A hand-hole and top cover is provided for cleaning and maintaining the jet and spray nozzles Type of Condenser : Single or Multi entry Multi-spray Multi-jet condenser

We understand that Mechanical Agitators are an essential requirement as processing equipment. Hence, we bring forth our wide range of Mechanical Agitators that will prove to be an effective solution for all the clients’ concerns like production losses, repeated maintenance, leakages and lower ROI to mention a few. Our Mechanical Agitator is efficient equipment that requires low maintenance and so is preferred for extensive use in the Sugar Industry. These Mechanical Agitators are well designed and have an impressive construction. What sets our product apart? Superior efficiency due to inline planetary drivesEasy installation due to direct mounting without any structure or platformUnique compact design mechanical circulatorRemarkably reduced shaft length in bottom mounted versionsLow power consumptionDetachable impeller blades for additional flexibilityLow maintenance requirementPatented / Proprietary Technology*Customized variable speed (variable Frequency Drive – VFD for circulator as per requirementExtended component (bearing and seal) life due to reduced axial and radial loadsAvailable in various models as per capacitySpecially designed high quality mechanical sealsEffective to protect any air / fluid leakagesSuitable for high temperature (upto 100 deg C) and pressure conditions with extended life & low maintenance requirements, especially for vacuum and pressure vesselsFully automated system with control panel for better control and monitoringElectric motor loadEffective seal coolingOil cooling systemGear box oil temperature / pressure / levelVFD control (Optional)

We bring forth to our clients our efficient Flue Gas Heat Recovery System that is designed keeping the Industry requirements in mind. This system is used extensively in Industries due to its superior design and features. The Flue Gas Heat Recovery System implements the use of the latest technology to ensure that there is minimal waste and high energy efficiency. Our Flue Gas Heat Recovery System is offered at reasonable prices to clients. Details about the Flue Gas Heat Recovery System In Boiler Stations, fuel is burnt to heat water to produce steam. It is practically impossible to utilize all the heat energy given out. Flue Gas is a by-product of any combustion process. The Flue Gas is a mixture of water vapors, CO2, N2, O2 and traces of other gases. Approximately 4 to 5 times flue gas is produced by burning every one ton of bagasse, in similar boilers. When the heat transfer reaches the practical value, the Flue Gases are removed from the boiler. At temperatures of around 160-180"C and the specific heat around 0.3 kcal / kg, a lot of heat is wasted. This spent Flue Gases hold a lot of Thermal energy. This is the highest single heat loss in systems. To achieve energy efficiency, this heat energy loss must be recovered. What sets our Flue Gas Heat Recovery System apart? Our systems are designed to achieve maximum energy efficiency by arresting and using the energy in the Flue Gas. We make the Boiler economy better by recovering the waste heat in two techniques. Recovery upto dew point/sensible heat recovery : The spent flue gas energy is employed in condensate heating or pressurized heating upto 120 – 125 degree C depending on the quantity of flue gas. The heated condensate is flashed as per the low pressure heat requirement or is flashed to the evaporator trains and sent back to heat recovery units at the boiler station. In this way the vapors generated in flash tank are utilized for concentration purposes in the evaporator station. Recovery at dew point : Sulphur content of flue gas is negligible or almost nil in case of bagasse fired boiler, hence water content in flue gas can be condensed and used in the process to recover more heat energy.

Our Finned Tube Heat Exchanger is used extensively in the various applications in many Industries due to its effective designs and superior features. The Heat Exchanger is generally employed when the working medium is Gas which has low density and thermal conductivity as a result of which the heat transfer capability is low. The Finned Tube Heat Exchanger that we bring forth has a well designed structure and effective design which enables high performances and uninterrupted service. What makes our product better? The finned tubes design is the heart of any extended surface heat exchanger and enables highly effective performance. Our Heat exchanger has a compact design and is optimally designed. The extended surface heat exchanger offers maximum efficiency. Materials for construction : Non corrosive and strong materials are used. Tube Material : Carbon Steel, Stainless Steel, Copper etc as per end-use requirementFin Material : Aluminium Salient Attributes : Optimized fin area with improved heat transfer coefficientSimple, compact equipment with Modular designEasy to dismantleVery easy to clean instead of having a number of passesFlexibility to enhance the heating surface as per requirementFewer shutdowns for maintenance due to long life of heaters Uses : Heat exchange applications Air/Gas coolingAir / Gas HeatingFluid CoolingFluid Heating Applications in Industries like : SugarTo improve efficiency in boiler combustion and sugar drying process by installing finned tube air heatersChemicalFoodPharmaceuticalFertilizersPetrochemicalPaperTextile Implementation in the sugar industry : With the guidance of SED, the sugar industry is now well immersed in energy efficiency program to improve efficiency in boiler combustion process and sugar drying process by installing finned tube air heaters.

Our range of Falling Film Evaporators is designed by Industry experts who have extensive knowledge in factory- based processes as well as in process automation. We consider the Industry requirements while designing the Falling Film Evaporators. These Evaporators have a modified design which enables higher energy efficiency and lower steam consumption. We strive to exceed the clients̢۪ expectations with our range of modified and well designed Falling Film Evaporators. Our Falling Film Evaporators are highly cost effective and have optimized feature designs. Available types of Falling Film Evaporators : With external entrainment separatorWith inbuilt entrainment separator Used For : Concentrating heat sensitive materials in cases when stability of the original product properties is very vitalLow temperature applications since these evaporators have long tubes Handling non-fouling and relatively non-viscous products since efficient performance requires uniform distribution of liquid in each tube Range of Standard Configuration Available With Heating Area (m2) 1500200025003000350040006000 What Makes Our Products Better? High Heat Transfer CoefficientHigher heat transfer coefficient due to uniform wetting rate and formation of thin filmEasy process control with fully automated systemConsistently concentrated product is obtained due to the well designed automated control system. Convenient manual or auto online cleaning, troubleshooting and various other features are extremely usefulEasy to ErectSelf supporting structure requiring less floor spacePre-fitted with all the accessoriesMinimal time to set up at siteFastest deliveryNo distributor adjustment required at siteEfficient Liquid DistributionIt is important to constantly wet the heating tubes with juice for trouble-free operation. Our Evaporators have the following features Easy cleaning and maintenanceInbuilt recirculation line for a compact design(optional) Simple installation and alignment of distributorNon-choking distributor designTop cover has hinge assembly enabling easy maintenance of distributorUniform flow in each tube for high wetting rate and enhanced heat transfer coefficient Applications : In sugar industry multi-effect eveporation is carried out in robert bodies conventionally. We are the pioneer to implement FFE successfully in cane sugar industry with following benefits gained by the industry : Thin and even juice filmNonexistent of hydrostatic headNo tube deformationSubstantially reduced entrainmentLow sugar inversion / lossess & better juice quality with low colorMulti-effect arrangement ensuring steam economy: we make it possible to install FFE even up to fifth effet in cane sugar industry

Our range of Direct Contact Heaters is an excellent alternative for plate and tubular surface heaters. Our Direct Contact Heaters are designed to have high heat transfer coefficient as a result of the absent resistances such as tube/ plate material resistance, resistance of scale, condensing vapor resistance, and liquid film resistance. These Direct Contact Heaters are essentially Direct Contact Counter-Current Heaters. Our Heaters can approach an operational limit of around 1oC in contrast to shell and tube / plate type exchangers which usually operate at an approach of approximately 5-7oC. Advantages : Eliminates the requirement of Cleaning during the seasonStandby bodiesCondensate linesDesigned for minimum pressure lossesEffective utilization of the latent heat of the vaporsLower grade vapors used for heatingHeating surface area requirement of the plant is decreased by correct selection of their application What Sets Our Product Apart? Optimized engineeringReduced piping and valve requirementsLight weight structural layout when compared to tubular heaters requires low floor space Trouble free ServiceNo cleaning or maintenance requiredNo floodingPrecise level control ensures no backflow in case of sudden fluctuation. Capable of operating in fluctuating vapor conditions without affecting efficiencyWell designed Steam systemHeat content of NCG effectively used (otherwise going waste) Utilization of low grade vapors improves steam economyAutomated control Alarm for critical parameters (level and body pressure) Efficient evaluation of temperature, pressure and levelControl, monitor and data log for process parametersPower economyLow head pumps are needed due to minimal pressure loss as compared to tubular/ plate type heat exchanger (PHE). This reduces power consumption. Features : 0-1oC approach temperatureCompact sizing enables effective NCG removalLightweight stainless steel structure with corrugated shell and rib supported deflectorsInbuilt entrainment separatorDesigned for pressure and sub-atmospheric vapor conditionsHigh turndown ratio (operational between 30% - 100 % of designed flow without compromising its efficiency) Applications : SED has successfully implemented DC heaters in Sugar industry in the following application areas : Raw, sulphited & defecated juice heatingClear juice heatingSyrup heatingMolasses ConditioningWater heatingMelt heatingFiltrate juice heating With the following special advantages / benefits : Effective removal of dissolved gases from juiceDe-aerated and slightly diluted juice can be clarified far more effectively in clarifiersSignificant reduction in pumping head requirementsOperation on low pressure vapours with steam saving of upto 5%Less space requirementDo not standby units and or cleaning/maintenance during the season

The Continuous Vacuum Pan that we bring forth is extremely popular with clients. These Vacuum pans are designed using the latest technology and are made from high quality raw materials. These Continuous Vacuum Pans are developed to offer high performance in the evaporative crystallization process in the Sugar Industry. We take special care to ensure that the process criteria are not affected while designing the equipment. We have designed the equipment for high energy efficiency without affecting on the process parameters. Multi-chambered mechanically stirred vertical Continuous Vacuum Pan has several advantages which make them superior. Constructional Features : Stainless steel partsWell designed with self support featuresEasy to install outdoorsEquipped with valves, controls and software and other related instrumentationHoneycomb Calandria designCompact tower design with high number of chambers Installation Details : Installation at SRODA, Poland, Capacity : 25t/h, Duty: CInstallation at PT. DUS, Indonesia, Capacity: 40t /h each, Duty: R1 & R2Installation at Sakthi sugars, India, Capacity : 50t, h, Duty :AInstallation at JMSIL, India, Capacity: 50t, h each, duty: A, B, C. Salient Features : Manufactured as per the requirement of customer in chambers4The capacity of 4 chamber pan can be enhanced by adding chambers over the tower68 In 8 Chamber, one chamber can be used as a graining pan9 chambersAdditional seed crystallizer can be incorporated in 9 Chamber design Specifications : Operation with low pressure vapors of 200 mbar – 500 mbarModular chamber pre-fitted with instruments to minimize time needed to erect the structureEssential wetted parts in stainless steel to reduce color additionsMechanically sealed bottom mounted circulator eliminate air leakagesVertical outdoor installation in compact self supporting structureSpecially designed Mechanical Circulator for a homogenous massecuite & uniform crystal sizeCompact size with self supporting structureHoneycomb Calandria for improved circulationReliable Final Product QualityMinimum Coefficient of Variation (C.V.) [28-30] Liquor handling from 50 – 85% concentration due to vigorous circulationOn-line cleaning by isolation of individual chambers without reducing its capacitySugar yield of Pan – 55% - 60% with 90-91% brixCompletely automated intelligent system for precise operationBrix analysis with microwave technologyOption of including seed pan and receiving crystallizer within the tower (optional) Chambers can operate on both bottom or overflow dischargePatented technologyFastest delivery (4-6 weeks) Most economical sugar crystallization systemAppropriate for all types of Massecuites (Raw, Refined, A, B and C) Vertically arranged 4 or more superimposed crystallization chambers for uniform crystal size Pan capacity Chart Diameter of PanVolume Per ChamberHeating surface per chamberTotal Volume4 Chamber SCP6 Chamber SCP8 Chamber SCP9 Chamber SCPmmm3m2m3m3m3m3345015-18150-17560-7290-108120-144135-162

Our Condensate Flash Vessel is used in several Industries. The Flash Vessel has an impressive Multi-chambered Energy Efficient design which makes it a preferred among clients. The Condensate Flash Vessel has innovative modifications which make them more effective. They are employed to recover the flash heat from the various condensate streams. Our Condensate Flash Vessels have an optimized design which enhances the energy efficiency. It is a horizontal flash vessel consisting of distinct flash chambers to recover heat from various condensate streams where all the chambers operate at various sets of pressure conditions. Preferred For : Trouble free serviceNo air leakage in the vacuum systemNo hammeringNo condensate loss. No back pressureEnergy economy No need of condensate pumps, sealing tanks and piping enhancing power economySteam economized due to maximum flash vapor generation minimizing steam consumptionCentralized condensate management system which uses single condensate pump for transferring the final condensate to various consumers and storage vessels Salient Features : Enhances the water management by reducing the final condensate temperature to level needed for the various processesLight and sight glass provisionSparged tube entry enables optimum condensate diffusionEfficient separation of vapors and liquid condensateHinge type manholes enable easy maintenance and inspectionLightweight stainless steel design optimized as per plant capacity or requirementHorizontal Multi-chambered Flash VesselExhaust condensate heat recovery with minimal contaminationCondensate transfer to next chamber without control valve by means of 'U' SiphonPressure / Temperature monitor with re-circulated condensate flow controlMinimizes the congestion at Evaporator Station of Boiling House Application in Industries like The product is used in all process industries which employ evaporator sets or use different pressure vapors such as : Sugar IndustryRecovers flash heat from condensate of evaporator sets, vacuum pans and heaters Reduces steam consumption by 2-5% on caneReduces the final condensate temperature to the required level for different processes like centrifugal washing, imbiitions, filter cake washing, dilution of molasses and heating air for sugar dryingChemical IndustryPharmaceuticalsFood IndustryPaper IndustryRefineriesDairy Industry

We bring forth a wide range of Batch Vacuum Pan that has been designed using high quality materials. The Batch Vacuum Pans have specially designed and patented bottom mounted circulators which have resulted in a better yield and quality of the finished Sugar. The equipment also consumes less energy. Our Batch Vacuum Pans are available to clients at market leading prices. These circulators are available for retro-fitting. Capacity : 25 to 120 tons Advantages : Excellent designSuperior heat transfer and strike levelReduced boiling timeEnhanced efficiencyAbility to handle high brix syrups very efficiently Hi-tech design and control featuresHomogenous massecuite Improved crystal yieldBetter control featuresOptional Low pressure vapors usage Automated Design for : Vapor and steam pressure controlBatch cycle is User configuredControlled Feed material Default switchover to manual modeCalculations for critical process data required in analyzing the processTotal process monitor, controls and data classificationAlarms in case of abnormal situations Features : Stainless steel constructionHoneycomb Calandria offers better circulation with improved heat transfer and reduced depositionThe mechanical circulator has a high quality mechanical sealing system and reduced shaft length Improved design with high grade sealing system which reduces leakages and maintenance and improves durability. It also makes it suitable for high temperature and pressure applicationsCirculation in improved by means of a well designed pan bottom and eliminated dead cornersAvailable with a Central take down

Our Automated Condensing Systems are designed for minimizing energy losses. We perform a complete analysis of the operating environment so that the process needs can be optimized. Our Automated Condensing System is highly efficient. It keeps the vacuum at set level for condensing as well as non-condensable gas evacuation. Each condenser generates initial vacuum quickly and operates under close condensing method. Advantages : ON / OFF switch to regulate water supply to condenserLow Water-Vapor ratioConstant vacuumLow power consumptionOptimum inlet outlet water temperature differenceSelf-diagnostics for vacuum fluctuationsEfficient air leak managementRapid initial vacuum generationOptimal water quantityHigh efficiency even at 25% of designed loadProvision for variable set point during operation Preferred Due To : No spillagesDecrease in processing timeLess of entrainmentNo color formation. No abrupt conversionNo false grain formation Applications : Food IndustrySugar Industry