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smelting furnaces
1,500,000 - 50,000,000,000 Per Pair
1 Set(s) (MOQ)
the smelting unit is designed to recover the lead by processing lead bearing material from spent lead acid batteries. to recover the lead from lead bearing materials, it is necessary to carry out the chemical reactions at rotary furnace in presence of reagents at high temperature to remove the oxygen and sulphur elements from lead oxide and sulphate from lead bearing material. this is basically reduction process the most important aspect of lead smelting operation is treatment/conditioning of flue gases generated during chemical reaction takes place at rotary furnace. apc devices consists of settling chamber cum spark arrester, cyclone, heat exchanger (cooling tower), and bag house assembly, wet-scrubber, mist eliminator, induced draft fan and chimney with interconnecting ducting. hygiene/fugitive emission control – we have provided the total enclosure to furnace with hoods at charging/tapping/exhaust point of furnace to ensure no gases/fumes are escaped into atmosphere from smelting process. control dampers are provided at both the ducts connecting from hood to header to adjust the suction condition.
Type : Smelting Furnaces, Lead Smelting Furnace
Country of Origin : India
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Lead Refining Kettle
500,000 - 6,500,000 Per Set
1 Set(s) (MOQ)
lead refining pot/furnacethe refining of lead is the pyro-metallurgical process for lead refining, producing lead with a purity level up to 99.97% or lead alloy as per requirement from tapped crude lead from smelting furnace. the purity level is subjected to the concentration of bismuth and silver present in the tapped crude lead. d air is discharged the’ exit duct from scrubber. further acidic water is treated at the neutralization section & water is recycled.the thermocouple is supplied to check the molten metal temperature. ingot casting machine is provided with special launder and distributor, will provide clean ingot and avoid chocking and settling of metal before ingot casting machine. with ingot casting machine
Type : Lead Refining Kettle
Material : Stainless Steel
Certification : ISO 9001:2015
Weight : 1000 Kg
Color : Silver
Feature : Low Maintenance
Voltage : 380V, 440V
Condition : New
Capacity : 20 MT/30 MT/50 MT
Automatic Grade : Semi Automatic
Power : 15-20 KW
Driven Type : Electric
Warranty : 1year
Country of Origin : India
Brand Name : Aswathi Industries Limited
After-Sales Service Provided : 12 Months -18 Months
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Lead Acid Battery Recycling Plant
1,500,000 - 25,000,000 Per Set
1 Set(s) (MOQ)
aswathi industries limited offers complete solution and machinery for lead recycling and alumium recycling equipment. the smelting unit is designed to recover the lead by processing lead-bearing material from spent lead-acid batteries. to recover the lead from lead-bearing materials, it is necessary to carry out the chemical reactions at rotary furnace in presence of reagents at high temperatures to remove the oxygen and sulphur elements from lead oxide and sulfate from lead-bearing material. this is basically a reduction process. wood charcoal or petroleum coke (coal) is the most commonly used reducing agents in the lead recycling industry. due to chemical reactions at the furnace, slag is formed which is having a high melting point and viscous in fluidity. in order to make its melting point lower and have good fluidity, fluxing agent soda ash/sodium carbonate with iron chips is added in a specified quantity.
Type : Lead Recycling Plant
Certification : ISO 9001:2008
Weight : 7000-8000kg
Color : Silver
Voltage : 380V, 440V, 415
Condition : New
Automatic Grade : Fully Automatic
Power : 60-80 Kw
Driven Type : Electric, Mechanical
Warranty : 1year
Recycling Capacity : 5000Kg/Hr
Country of Origin : India
Size : 841M2
Brand Name : Aswathi Industries Limited
Nominal Capacity : 3 MTH/5MTH
Maintenance Type : Weekly Basis
After-Sales Service Provided : 12 Months -18 Months
Power : 200-250 KW
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ingot mold
15,000 - 45,000 Per Piece
5 Piece(s) (MOQ)
jumbo ingot mould for lead, aluminum and iron steel.
Type : Ingot Mold
Brand Name : Aswathi Industries Limited
Material : Aluminum, Iron, Metal, Steel
Shape : Cylendrical, Round, Square
Thickness : 30-40mm, 40-50mm
Certification : IS09001:20156
Feature : Durable, Easy To Use, High Strength
Condition : New
Warranty : 1yrs
Automation Grade : Fully Automatic
Country of Origin : India
Application : Lead ,Aluminum
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battery cutting machine
800,000 Per Set
1 Set(s) (MOQ)
semi automatic battery cutting machine with fume extraction system. semi automatic battery cutting machine with fume extraction system. rotating blades are provided with vertical m otion for cutting of blades. there is special alloy metal cutting blades at base frame provide effective drainage of acid. conveyor is provided with lock plates to forward movement of batteries against cutting wheel. in order to cut different height batteries cutting blades can be move simultaneously up and down by motorized gear screw arrangement.
Machine Weight : 1500
Packaging Type : Carton Box
Cutting Capacity : 1.5-2 MTH
Overall Length : 20-30 Inch
Speciality : Robust Design
Usage : Industrial
Effective Cutting Width : 250 MM
Material : Stainless Steel
Certification : IS0 9001:2015
Color : Silver
Voltage : 380V
Condition : New
Finishing : Polished
Automatic Grade : Semi Automatic
Power Source : Electric
Rated Current : 15
Motor Speed : 1500 RPM
Technology Used : CUTTING
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Air Pollution Control Equipment
1 Piece(s) (MOQ)
Aswathi Industries Limited , offer turnkey solution for Air pollution control system for Lead, Alumnium, Zinc, Lime, Carbon , Graphite etc .
Type : Air Pollution Control Equipment
Certification : IS0 900:2015
Weight : 9000-10000kg
Condition : New
Automatic Grade : Automatic
Power : 9-12kw
Driven Type : Electric, Mechanical
Warranty : 1year
Country of Origin : India
Brand Name : Aswathi Industries Limited
Application : Lead Smelting, Calcination, And incinerator
Function : Smelting and Combustion
After-Sales Service Provided : 12 Months
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Lead Ingot Casting Machine
800,000 Per Piece
1 Piece(s) (MOQ)
The refined or alloyed finished lead is casted in form of ingots of weight of approximately 25 Kgs in cast iron moulds on ingot casting machine which are cooled by water spray and blow of air. The molten refined or alloyed lead is taken out from kettle by means of gravity/pump in to launder which is mainly a conveyor machine of casting moulds. The molten lead is poured into moulds through Distributor continuously and during conveying molten lead gets solidified with water and air cooling. The solid ingots are hammered to release it form moulds and send for stacking and strapping for final dispatchesThe refined or alloyed finished lead is casted in form of ingots of weight of approximately 25 Kgs in cast iron moulds on ingot casting machine which are cooled by water spray and blow of air. The molten refined or alloyed lead is taken out from kettle by means of gravity/pump in to launder which is mainly a conveyor machine of casting moulds. The molten lead is poured into moulds through Distributor continuously and during conveying molten lead gets solidified with water and air cooling. The solid ingots are hammered to release it form moulds and send for stacking and strapping for final dispatches
Type : Ingot Casting Machine
Certification : IS0 9001:2015
Weight : 15000 KG
Color : Black
Condition : New
Automatic Grade : Automatic, Fully Automatic, Semi Automatic
Power : 3-5kw
Power Source : Elecric
Warrenty : 1year
Country of Origin : India
Brand Name : Aswathi Industries Limited
After-Sales Service Provided : 12 Months
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