Extruder Machine / Extruder Dealers in Mumbai

  Different types of extruder can be selected for the production line according to the material properties and their application.   HDPE/PP/PVC corrugated Pipe Extrusion Line.   Large diameter HDPE Water supply and Gas supply Pipe Extrusion Line.   Common diameter HDPE Pipe Extrusion Line.   PPR Pipe Extrusion Line.

Screw – Alloy steel of EN-24 with flights cut on thread milling machine duly centrally bored for water circulation. Flights heat treated hardened nitrided & ground with hardness approx. 65 to 70 RC. The screw is machined in Right Hand profile on a special thread milling machine from alloy steel EN 41 B and heat treated hardened nitrided to approx. 70 RC. The working length of screw is 5 X Diameter (LD Ratio 5) in case of Hot Feed Extruders and in case of Cold Feed Extruders, the ratio varies from 12 to 16 and caries reverse threads at rear end to prevent the material flow in backward direction.

• All these types are available with split type barrels for easy opening and cleaning • Screw sizes available 16mm,20,,25mm and 30mm. • Pressure Transducer to measure melt pressure and melt temperature. • Vent facility to escape unwanted gases, with vacuum devolatisation. • Inject facility for injecting molten additives. Applications : • For special application, temperatures up to 4500C can be given • Designed to give results with minimum output to save precious and costly materials. • Useful for Nano Composites • Useful for pharma, food laboratories with suitable contact materials.

We are offering the clients with top quality mix extruder, which is extensively used in various applications due to its superior quality and durability among the buyers and have attracted them to place repeated orders for the same. Moreover, our advanced technology ensures optimum functionality of these machines. features : perfect mixing of ingredients and extrudingdelivers faster and consistent outputslonger working lifeoptimum quality applications : soap makingpharmaceuticals

G. G. Silicon Rubber Extruders are optimized for the production of silicone hoses, silicon profiles and silicon cables. These extruders have an individual screw and hopper section design with a special drive and temperature control unit, which guarantees best dimension accuracy and process stability of the silicone products at high outputs and easy to clean. Features:   Compact design. Special screw and cylinder geometry is optimized for processing of silicone rubber. Feed roll design for easy cleaning. Water cooling with temperature regulation for screw, & barrel.

Product specifications The structure of the gear transmission box is optimized by CAE software By rearranging block barrel and screw combinations according to the processing characteristic of specific material, it is available to process various materials Swift screen changer makes cleaning much easier Import core parts are adopted in the vacuum exhaust and cooling device and guarantees the stable

By eliminating the warm up mill prior to feeding Cold Feed Extruder, the heat cycle for the rubber compound is reduced. Replacing the traditional hot feed extruders, the Cold Feed Extruder also enhances the geometric stability of the extrusion. The Cold Feed Extruder can be availed from us at the most competitive prices.

    Food Extruders are used for converting large variety of food cereals for extruding various shapes which are pellets, RTE Snacks, Breakfast cereals, Precooked flours and starches, Expanded products such as Soy Nuggets, Aqua feed, and various Pasta products viz. macaroni, vermicelli, spaghetti, etc. Extruders have also been employed to produce Soy Dal Analague product (SDAP) which taste very much like natural Tur Dal but with added proteins and nourishment than possible with natural Tur dal alone. Further applications of Extruders have been to produce Pet/Acquatic feeds or pellets for Race Horse, Dog food and for other pet animals. The extruded pet food not only aids in easy digestability by the animal, but could be made with added minerals, vitamins or flavours thus providing useful ingredients and taste to the animal promoting it’s all round growth. More Recently, Extruder has been developed for producing Fortified/Reconstituted Rice which can produce natural Rice fortified with added minerals or vitamins which is very healthy for the consumer Thus Food Extruders have very wide applications. Following categories of Extruders are used for producing the above products:  HTST High Temperature Short Residence Time) Cooker or Gelatanizer  High Shear Adiabatic Extruders.  Low Shear Extruders (Formers).  Collette Extruders.  Medium Shear Extruders which employ more wet Raw materials for Extrusion. Pellets are half-cooked products or “third generation” Snacks, and need to be fried or heated in hot oil or air for complete expansion and consumption. Raw pellets are produced using HTST and Former or Product Densification Unit (PDU)- Raw-materials (Wheat, Rice, Potato, etc.) being first cooked, followed by cooling and densification in the Former. The Former is fitted with various die inserts for forming the shape of pellet, e.g. Wheels, Tubes, Stars, Etc. In addition to conventional 2-D shapes mentioned, 3-D or hollow pellets are formed using special tubular die units to extrude a cooked sheet first with two layers. The two layers after collapsing and pre-drying could be punched with suitable dies to get 3D pellet which are further dried before final packing. Direct Expanded Snack products are produced using High Shear Adiabatic Extruders, using various Food Cereals which are fully expanded immediately as they emerge from the die attached to the Extruder. They are used for producing RTE Snacks, Baked Corn Curls or Collette, Soy Nuggets, Aqua Feed (floating), etc. For producing sinking aquatic feeds, combination of Cooker (Gelatiniser) and PDU is employed. Low Shear Extruders or Formers are used for producing various Pasta products like Macaroni, Spaghetti, Vermicelli, etc. Medium Shear Extruders are employed to get partially expanded snacks, Pet foods, Snack Pellet, SDAP, Fortified Rice and such other products needing high moisture content upto 40% approx. while processing in the Extruder. In all the above Extrusion processes, product has excess moisture and the same is removed by passing in Dryers before the product cools down for safe packing. The Drying Equipment should include a Pre-Dryer to remove some moisture before final Drying in the Main Dryer to permit safe handling without sticking of products. Continuous Belt Driers with Conveying Belts arranged in multiple decks are usually employed to operate continuously. The Fry type Collette Extruder is a specialized Extruder designed for producing Fried Corn Curls/Collette. The working principle is entirely different from normal Screw Extruder, as the raw-material (corn meal or grits) gets cooked between two circular bronze discs (one is fixed and other is rotating, there is no die) and randomly cut by stationery knife on periphery. A short, feed screw feeds the de-germinated corn meal or grits between the 2 bronze discs where the material gets cooked due to high shearing forces and is cut into suitable lengths as it emerges out of the gap between the discs, by the knives. The product is fried in hot oil and applied with seasonings in a coating drum. For Range of Food Extruder being manufactured by us, download our brochure following “Download” link.

ModelDiameter or Screw mmDriving Motor HPProduction Capacity Kgs. Per Hr VEX-55 55 5 35 VEK-75 75 10 90 VEX-100 100 15 150 VEX-115 115 20 200 VEX-150 150 60 500 VEX-200 200 100 750 In all the Series : Screw RPM: 35/40 for Fixed Speed Extruder

We extrude all of the common polymers like Chloroprene, SBR, NBR, Natural Rubber, Butyl, Viton, Nitrile, Neoprene, EPDM and others. In addition, we extrude silicone and fluorocarbons also.

Introduction : Oswal Engineering Corporation supplies the Single Screw Extruders. The Screw and Barrel are most important elements of the Extruder. The Barrel is made of special alloy steel and is honed and nitrided. The Screw is made up of EN material and  nitride and hard chrome plated. The machine comes with a hopper dryer and loader. The Screw is combined with the barrel having a properly equilibrated geometry. Extruder control is through Modular Automation system which is assembled in line and allows  the customer to synchronize it with the complete line. Advantage : Robust construction and heavy frame. Higher output. Good melt homogeneity. Low power consumption. Simple Panels for effective and efficient usage. Standard parts for easy replacement. Branded drives and motors used for faster service. Can be customized. Minimum vibration and sound is produced. Internationally acclaimed and best quality. Simple design for effective troubleshooting and maintenance. Helical gear box.

These Cold Feed Rubber Extruders are ideally used for different types of rubber and sealants. We offer Cold Feed Rubber Extruders in plain barrels in ‘Vented’ & ‘Non-Vented’ designs in 55mm, 60mm, 75mm, 90mm, 120mm, 150mm scroll size for tubes, fire-houses, profiles, tyre treads, bead covering, blanks, slugs, apron-cots, fuel tubes & other technical extrusions. Our range of Cold Feed Rubber Extruders is replacing the conventional Hot Feed Extruders in the field of rubber extrusion. By eliminating the warm up mill before feeding a cold feed extruder helps in economic sense as well as reduces the heat cycle for rubber compounds.