The Ultrasonic Punch & Die Cleaning Machine offers effective and consistent cleaning without manual intervention. Even the most delicate part of the punch, i.e. the tip, is cleaned of all the deposits without risk of deterioration. Difficult areas like intricate embossing and inside of die are cleaned with same efficiency. It also reduced chances of damage as manual handling is minimised.
The Ultrasonic Punch & Die Cleaning Machine offers effective and consistent cleaning without manual intervention. Even the most delicate part of the punch, i.e. the tip, is cleaned of all the deposits without risk of deterioration. Difficult areas like intricate embossing and inside of die are cleaned with same efficiency. It also reduced chances of damage as manual handling is minimised.
In cases when corrosive material is used or for very high volume products or products which require high compression force - the punches get corroded and a die ring is formed very fast. To avoid this wear and tear and to increase the life of the tools we use a very hard metal; Tungsten Carbide in the contact areas.
In cases when corrosive material is used or for very high volume products or products which require high compression force - the punches get corroded and a die ring is formed very fast. To avoid this wear and tear and to increase the life of the tools we use a very hard metal; Tungsten Carbide in the contact areas.
Sticking is a major problem faced while manufacturing effervescent tablets. Not only does the powder stick to the punch face but it also corrodes the tooling. To minimize these problems we use Teflon tip punches as Teflon is less prone to sticking and the disc can be replaced if damaged.
Sticking is a major problem faced while manufacturing effervescent tablets. Not only does the powder stick to the punch face but it also corrodes the tooling. To minimize these problems we use Teflon tip punches as Teflon is less prone to sticking and the disc can be replaced if damaged.
Most punches are damaged in handling rather than while production. And to ensure safe storage and handling of punches we have created a safe storage cabinet for your tooling. Not only does it keep your tools safe, but it also makes optimum use of space, making the cabinet an essential commodity. It offers benefits like:
Systematic, Indexed storing of tools
Protection from dust, dirt, moisture and mishandling
Compact design, thereby freeing your floor-space
Capacity - 384 sets of 'D' tooling or 576 sets of 'B' tooling
Most punches are damaged in handling rather than while production. And to ensure safe storage and handling of punches we have created a safe storage cabinet for your tooling. Not only does it keep your tools safe, but it also makes optimum use of space, making the cabinet an essential commodity. It offers benefits like:
Systematic, Indexed storing of tools
Protection from dust, dirt, moisture and mishandling
Compact design, thereby freeing your floor-space
Capacity - 384 sets of 'D' tooling or 576 sets of 'B' tooling
Our Single Rotary Press is available only in GMP model. Some of the key features of Pharmachine Single Rotary Press are:
Centre Drive: Eliminates gear on turret and gearbox in compression zone thereby reducing downtime and maintenance.
Pre-compression: Improves tablet friability and minimizes capping problem.
Force Feeder: To minimize weight variation at high speeds
Our Single Rotary Press is available only in GMP model. Some of the key features of Pharmachine Single Rotary Press are:
Centre Drive: Eliminates gear on turret and gearbox in compression zone thereby reducing downtime and maintenance.
Pre-compression: Improves tablet friability and minimizes capping problem.
Force Feeder: To minimize weight variation at high speeds
Shaped toolings have a shorter life than round toolings. One of the major reasons is that the wear & tear of the underside of the punch head results in weight variation. To avoid this we have created a rotating head tooling so the punch head can rotate just like round tooling and avoid this wear and tear, thereby giving it longer life.
Shaped toolings have a shorter life than round toolings. One of the major reasons is that the wear & tear of the underside of the punch head results in weight variation. To avoid this we have created a rotating head tooling so the punch head can rotate just like round tooling and avoid this wear and tear, thereby giving it longer life.
The speed of the turret is adjustable through AC variable drive.
Force Feeder & Pre Compression.
Excellent accessibility for quick cleaning and product conversion.
Center pillar drive Mechanism with powerful Gear Box.
Design ensuring the highest standard of G.M.P.
Operator Safety � Interlocking on Upper & Lower Guard.
Electro less nickel plating (ENP).
Lower punch seals.
Hard heat-treated Presser Rollers.
Outside controls for Pre compression Adjustment, Tablet thickness adjustment and indicator for Tablet thickness control system.
Low noise level &Easy movability.
Electrical voltage & frequency can be provided as per customers requirements.
The speed of the turret is adjustable through AC variable drive.
Force Feeder & Pre Compression.
Excellent accessibility for quick cleaning and product conversion.
Center pillar drive Mechanism with powerful Gear Box.
Design ensuring the highest standard of G.M.P.
Operator Safety � Interlocking on Upper & Lower Guard.
Electro less nickel plating (ENP).
Lower punch seals.
Hard heat-treated Presser Rollers.
Outside controls for Pre compression Adjustment, Tablet thickness adjustment and indicator for Tablet thickness control system.
Low noise level &Easy movability.
Electrical voltage & frequency can be provided as per customers requirements.
Since every punch tip is very precise and accurate, slight wear & tear can result in production of dull or collared tablet. And hence, polishing of punch cavity is an important exercise to ensure reliability of the tooling process. Our punch cavity polishing kit helps you in acquiring the original cavity finish of your punches.
Our kit contains different types of brushes for different cavities & different types of pastes for varied application.
Since every punch tip is very precise and accurate, slight wear & tear can result in production of dull or collared tablet. And hence, polishing of punch cavity is an important exercise to ensure reliability of the tooling process. Our punch cavity polishing kit helps you in acquiring the original cavity finish of your punches.
Our kit contains different types of brushes for different cavities & different types of pastes for varied application.
or tablets that are small in size and are required to be manufactured in huge volumes, we provide multi-tip tooling. In these tooling more than one tip is accommodated on a single punch thereby increasing production substantially.
However using this tooling requires a lot of skill and does have shorter life than normal tooling. It is recommended ideally where the tablet size is very small, hence many tips can be accommodated which would help distribute the compression force over a larger area.
or tablets that are small in size and are required to be manufactured in huge volumes, we provide multi-tip tooling. In these tooling more than one tip is accommodated on a single punch thereby increasing production substantially.
However using this tooling requires a lot of skill and does have shorter life than normal tooling. It is recommended ideally where the tablet size is very small, hence many tips can be accommodated which would help distribute the compression force over a larger area.
On prolonged usage, punches & dies, are likely to give rise to the following problems:
Excessive weight variation
Tablet hardness variation
Excessive powder seepage from lower punch or collar formation
Bending of small size punch tips caused by excessive compression pressure
On prolonged usage, punches & dies, are likely to give rise to the following problems:
Excessive weight variation
Tablet hardness variation
Excessive powder seepage from lower punch or collar formation
Bending of small size punch tips caused by excessive compression pressure
The Adept Mega Press is designed keeping in mind Adept's philosophy of providing simple and efficient solution. The Adept Mega Press not only gives a higher output but also guarantees minimum breakdown and maintenance. Special emphasis has been given on trouble free working and durability so that the machine can be used in a 247 working environment.
The Adept Mega Press is designed keeping in mind Adept's philosophy of providing simple and efficient solution. The Adept Mega Press not only gives a higher output but also guarantees minimum breakdown and maintenance. Special emphasis has been given on trouble free working and durability so that the machine can be used in a 247 working environment.
Normally a lot of dust is generated during the compression process. This dust if not controlled would settle in the upper punches, turret and other parts in the compression zone. Excess dust in the compression zone can lead to black particles, upper punch jamming and various other problems. It is therefore advisable to have a Dust Collector unit attached to the tablet press to suck out the dust generated.
Normally a lot of dust is generated during the compression process. This dust if not controlled would settle in the upper punches, turret and other parts in the compression zone. Excess dust in the compression zone can lead to black particles, upper punch jamming and various other problems. It is therefore advisable to have a Dust Collector unit attached to the tablet press to suck out the dust generated.
Our Double Rotary Press is available in both Open and GMP model. Currently more than 300 of our machines are producing tablets across the globe. Some of the key features of the Double Rotary press are:
Drive shaft made of alloy steel to ensure longer working life.
Turret Ring is detachable from the turret and thereby reducing replacement cost.
Discharge chute and feed frame are independent of turret guards, thereby reducing cost of maintenance and also eases setting the feed frame.
Double V-belts to increase life of belts
Our Double Rotary Press is available in both Open and GMP model. Currently more than 300 of our machines are producing tablets across the globe. Some of the key features of the Double Rotary press are:
Drive shaft made of alloy steel to ensure longer working life.
Turret Ring is detachable from the turret and thereby reducing replacement cost.
Discharge chute and feed frame are independent of turret guards, thereby reducing cost of maintenance and also eases setting the feed frame.
Double V-belts to increase life of belts
A de-duster ensures that the tablets produced are clean, do not have any loose particles and reach the consumers intact. It also removes burr on the edges thereby reducing packaging problems and improving the look of the tablet.
We offer 2 types of de-dusters: Spiral Model and Vibratory Model.
A de-duster ensures that the tablets produced are clean, do not have any loose particles and reach the consumers intact. It also removes burr on the edges thereby reducing packaging problems and improving the look of the tablet.
We offer 2 types of de-dusters: Spiral Model and Vibratory Model.
Core-Rod Tooling These are useful for products that require high surface area. Typically used for confectionery products. Also used for making Tablet-in-Tablet.
Core-Rod Tooling These are useful for products that require high surface area. Typically used for confectionery products. Also used for making Tablet-in-Tablet.
On prolonged usage, punches & dies, are likely to give rise to the following problems:
Excessive weight variation
Tablet hardness variation
Excessive powder seepage from lower punch or collar formation
Bending of small size punch tips caused by excessive compression pressure
On prolonged usage, punches & dies, are likely to give rise to the following problems:
Excessive weight variation
Tablet hardness variation
Excessive powder seepage from lower punch or collar formation
Bending of small size punch tips caused by excessive compression pressure
For tablets that are sticky in nature, a common problem is jamming of the lower punch. The main reason for this is sticking of powder on the wall of die bore resulting in jamming of the tip in the die bore. To reduce this problem we give a sharp undercut on the punch tip, acting like a scrapping blade, which cleans the die bore at every compression.
For tablets that are sticky in nature, a common problem is jamming of the lower punch. The main reason for this is sticking of powder on the wall of die bore resulting in jamming of the tip in the die bore. To reduce this problem we give a sharp undercut on the punch tip, acting like a scrapping blade, which cleans the die bore at every compression.
Auto Punch Polisher helps improve the surface finish of punches, which leads to improved tablet finish, minimises sticking and prevents corrosion.
During tablet production, punches and dies lose their original finish due to abrasion and powder sticking. At present these are normally cleaned by manual polishing, which is a time consuming process and the finish depends on operators’ skill.
Auto Punch Polisher helps improve the surface finish of punches, which leads to improved tablet finish, minimises sticking and prevents corrosion.
During tablet production, punches and dies lose their original finish due to abrasion and powder sticking. At present these are normally cleaned by manual polishing, which is a time consuming process and the finish depends on operators’ skill.
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