Joel Enterprises Vasai, Mumbai, Maharashtra

'joel' pure steam generator meets the asme, bpe & cgmp specifications. Pure steam generator produces pyrogen from sterile steam for sterilization which meets international standards including indian, british & united states pharmacopoeia. The pure steam generated is widely used in medical field, biochemical, piping & tank & sterilization. The pure steam produced from psg is according to finn aqua design & it is low maintenance & low operational costs. all contact parts are in aisi 316/aisi ss 316l   to assure high purity steam quality & increase the life of equipment - inner contact surfaces are electro double tube sheets is constructed in the first column where boiler steam is present sanitary tricolor fittings are used for quick & easy preventive maintenance all pipes & tubes are seamless & gaskets made from ptfe material. plc based system for automated operation with all required inter locks & validated logic with skid mounted aisi ss 304 control panel with printing facility high purity flow diversion valve is provided for protection of high purity steam quality insulation is made with 3cm mineral wool covered by aisi 304 stainless steel sheet magnetic control system is provided for first column to control water i.e. High level & low level fast response to pure steam demand.

Uses Superior three-punch entertainment technology for producing sterile, pyrogen free USP grade WFI for manufacture of critical sterile dosage forms.Joel’ Multi Column Distillation Plant is a key system for cGMP Standard. MCDP is the perfect solution for high purity sterile pyrogen free distill water. The vapour with high velocity & under pressure passes over a ‘SPECIALLY DESIGNED SPIRAL BAFFLE’ System which develops tremendous centrifugal force & thus eliminates any chances of pyrogens in the carry over vapours. It is available in capacities from 50 LtrsHr. The water for injection (WFI) produced from MCDP is according to FINNAQUA Design & it is low maintenance & low operational costs.

The computerized control unit ensures a fully automatic operation throughtout the entire cycle. No futures intervention is necessary after selecting the parameters and pressing the start button. The main cycle phase and the machine's actual parameters are displayed on the LCD panel during the cycle progress. The main physical parameters of the process i.e temperature, pressure, time and jacket pressure are controlled and displayed. The keyboard located on the front panel enables the operator to select a program, start and stop the cycle, and allows a trained technician to preset the main parameters using an access code. The control system is easy to use and programmable.

Door The sterilizer is supplied with single or double doors made of 304 or 316/L quality stainless steel. The doors can be horizontal or vertical, automatic sliding type or swinging (radial arm) type as per the customer's requirement. The doors will have unique arrangement to open manually in case of power failure. While closing the door, it also automatically opens in case it is obstructed by an object. These doors are sealed with movable Silicone Rubber Gasket with the help of pneumatic pressure. Vacuum System The system is used for effective air removal from the sterilizer's chamber. It consists of efficient water ring type vacuum pump, condenser etc. Automatic Process Control Unit The control unit is based on advance PLC or microprocessor technology. This unit controls different sterilization cycles with the help of in-built different programmed combinations. The control units are backed up with manual operation. Material Handling Sterilizers can be supplied with stainless steel removable shelves / trays or with loading carriages & trolleys. Carriages & Trolleys The loading carriage is made from stainless steel 304 or 316/L & it has adjustable shelves which can be positioned according to height of the goods. It is designed to slide easily from the chamber to trolley The trolley is made of Stainless Steel / Mild Steel & has it's base with four heavy duty castors. Standards The sterilizers can be manufactured to comply with any other International Standards.

Multi-port operating valve, control for the entire cycle of the operation   Permits two exhaust speeds, fast & slow Easy to read compound gauge for the chamber and pressure gauge for the jacket Smooth operation   Self locking safety door cannot be opened while chamber is under pressure   Gauge glass tube with automatic closing safety valve Heat resistant SILICONE door gasket Pressure switches (on electric models) economize power consumption Low water protection system, to protect the electric heaters Temperature gauge / Digital temp. Indicators / controllers (optional) Vacuum breaker / dryer Safety valve for the Jacket / boiler Hydraulically test to 2.5 times the designed working pressure Powerful ejector for drying Insulated with resin bond fiber glass wool covered with M.S. / S.S. 304 sheet

The Sterilizers designed for a standard working pressure of 1.2 kg/cm i.e., 121°C or an optional High Speed (flash) working pressure of 2.1kg/cm i.e., 134°C Which substantially reduces cycle time. Our high efficiency Steam Sterilizers are designed for maximum thermodynamic efficiency and robust in construction built with an inner chamber of AISI 304/316 grade stainless steel, jacket of AISI 304 grade stainless steel, door of AISI 304 grade stainless steel, the strong argon arc welded chamber and jacket ensure a leak proof construction. Mounted on a corrosion resistant stand further ensures greater durability. Working on the principle of downward displacement of air, the sterilizer assure you that only a minimal quantity of water and steam are required for optimism sterilization. A steam trap is provided for effective, economical removal of air and condensate from the chamber. This help to achieve sterilization temperature quicker. The option of a steam generator feed water pump assits uninterrupted operation. A powerful ejector fitted in the multi-port operating valve circulate air in the chamber for vacuum drying. With minimum heat loss the sterilizer enables a pleasant, comfortable, working environment. Multi-port operating valve / Solenoid valve, control for the entire cycle of the operation. Self locking safety door cannot be opened while chamber is under pressure. Gauge glass tube with automatic closing safety valve. Heat resistant SILICONE door gasket. Pressure switches (on electric models) economize power consumption. Low water protection system, to protect the electric heaters. Temperature gauge / Diigtal temp. Indicators / controllers (optional). Vaccum breaker / dryer. Safety valve for the Jacket / boiler. Hydraulically test to 2.5 times the designed working pressure.

Use: Ethylene Oxide (ETO) sterilization is mainly used to sterilize medical and pharmaceutical products that cannot support conventional high temperature steam sterilization - such as devices that incorporate electronic components, plastic packaging or plastic containers. Work: Ethylene oxide gas infiltrates packages as well as products themselves to kill micro organisms that are left during production or packaging processes. Safety: Safety of personnel is an important issue due to the harmful effect of ETO on humans. Cartridge brake or gas insert by cylinder only when required vacuum has reached in chamber & maintain it till sterilization period. When this toxic gas is removed from the machine it needs to be treated using by aeration phase, evacuation pipe must be placemat list 40 feet up side in the            atmosphere from ground level by pipeline or be transported to an alternate facility for treatment, Such as pass through the            water.

Uses Superior three-punch entertainment technology for producing sterile, pyrogen free USP grade WFI for manufacture of critical sterile dosage forms.‘Joel’ Multi Column Distillation Plant is a key system for cGMP Standard. MCDP is the perfect solution for high purity sterile pyrogen free distill water. The vapour with high velocity & under pressure passes over a ‘SPECIALLY DESIGNED SPIRAL BAFFLE’ System which develops tremendous centrifugal force & thus eliminates any chances of pyrogens in the carry over vapours. It is available in capacities from 50 LtrsHr. The water for injection (WFI) produced from MCDP is according to FINNAQUA Design & it is low maintenance & low operational costs.