Nutsche Filter Dealers in Mumbai

Nutsche Filter is a filtration technique used for waste water treatment. It is used because certain solvent evaporation causes safety and environmental hazards. Here filtration is carried under vacuum or pressure closed vessel, even solids can be discharged straightaway into drier.   Some of our manufactured Nutsche Filters are installed at     • Enviro Analysts and Engineers P Ltd. – Mumbai • Vijay Gul Production. – Jalna

Agitated Nutsche Filter Salient Features Closed batch types operation Repeated & effiecient wash with reslurrying. Vacuum or pressure filtration Operation from Control panel No toxic fumes in operating area Very high Solvent recovery Minimum Labour required Drying of wet cake under Vacuum Application Pharmaceuticals Pesticides Organics/ Inorganic Chemicals Material of Construction Carbon Steel Stainless Steel MS Rubberlined Hastelloy Filtering Operation : Slurry is charges to gravity or pump vacuum is applied in bottle section through filte receiver Filtrate is collected through the filter bed & collected in Receiver, located below the lower compartment of filter & cake layer begin to form slowly on filter plate. After 1st filtration is over, cake shall have almost 10 to 30% moisture After 1st stage filtration , wet cake can be reslurried & spray washed by rotation agitator in clockwise & anticlockwise direction with up & down movement of agitator. Cake is further pressed & Squeezed by rotating agitator in up & down motion to minimize liquid content in wet cake. Cake is discharged through Discharge nozzle by rotating agitator in reverse direction. Drying Operation For maximum recovery of liquid & drying vacuum is applied on top chamber & cake is heated by applying hot water / steam to form solvent vapour, which is turn is condensed in the condesor & collected in receiver. Cake is finally discharged automatically by vertical & reverse rotary movement of agitator.

DESCRIPTION: Agitator Nutsche Filter / Dryer consists of a cyllindrical shell with top dished and welded flat bottom. The base plate is stiffened by supports welded under the base plate. The base plate is having arrangement of bolting bar to hold the filter cloth. Suitable support mesh is provided under filter cloth to facilitate the flow of filtrate. Solid bar is used for agitator shaft and solid plate for blades made in specially “S” curved to take high torque generated during solid discharge and re-slurring operation. FILTER MEDIA : Sintered metal multiply of Textile M.O.C : Stainless Steel, Carbon Steel, Hastelloy, halar coated. ADVANTAGE : Filtration. Drying Washing of Filter Cake. Toxic and hazardous materials can be processed Reduced manpower & no manual handling of product Minimum hold up of filtrate in the equipment Repeat mix or washing of the Cake Convection drying of the Cake Smoothing with compression of the Cake Fully Automatic discharge of the wet or dried Cake The equipment is functionally safe and easy to operate Agitator moves clockwise, anticlockwise, up & down, this ensure through washing & re-slurring of the cake OPTIONS : Bottom detachable Arrangement type is for easy cleaning/cloth fixing Agitator inside Heating System Different Stirrer design based on physical characteristic of material. Complete Automation is with PLC

Our special fabric improves the degree of filtration effectiveness and enables the mechanical discharge of the solid. An even filter cake forms on the horizontal base of the filter, which ensures the best possible recovery of the solid.

PressureVacuum Nutsche Filters, Agitated Nutsche Filters offers an economic operation where maximum percentage of liquid in a slurry is separated through mechanical means. The remaining little moisture can be removed by evaporation to obtain dry products. 1. Ideal for replacing conventional equipment like filter presses, drum filters high speed centrifuges etc. 2. Reduction in maintenance costs due to slow speeds involved 3. Reduction in manpower. Total automation possible 4. Free from fume contamination 5. Specially designed for vacuum & pressure filtration 6. Effectively designed agitator to squeeze the solvent out of the cake on the filter bed & attain a high degree of dryness in the cake 7. Discharge valve to eject cake material out of the system with the agitator.

Nutsches are available in lab type through pilot plant and production scale, in volumes ranging from 10 Its to 5000 ltrs. Nutsches are operated through Vacuum and pressure.   316 Stainless Steel fabrication or other alloys including Hastelloy C-276/C-22 optionally available. For aqueous regia production nutsche filter available with halar or tefzal coating. All Nutsche filters are as per ASME standard codes for full vacuum and pressures High purity design, various pharmaceutical grade finishes including electro-polishing, mirror, matt and dull finish. Optional jacketing for heating /cooling or electric heaters. Easy clamping of filter media Optional coating including Teflon. Safety pressure relief valves or nitrogen purging nipple. Valves for pressurization, vacuum, venting, slurry addition, draining etc. Pressure / vacuum gauges optional. Sight glasses and sampling ports. Other instrumentation such as thermometers temperature transmitters, level, extra at actuals. Wide variety of filter pore sizes and types, 1 micron to 200 micron pore sizes, stainless steel, Hastelloy, polypropylene, special membrane and other filter materials available. Easy perforated plate arrangement. Body flange model available for easy cleaning and change over material. Castor wheels available for easy mobility.

The filtering, washing and drying " Three in One" equipment can be made from SS304, SS316L, Ti, Hastelloy, PTFE lined or other materials. It can replace the filtering and drying equipments at the same time (such as: vacuum filter, pressure filter, Double-cone Drying machine and drying box...etc.). It completes the whole process of filtering, washing, drying, solid discharging in the same equipment. It is widely applied in the industries, such as pharmaceutical, chemical engineering, agrochemical, food, etc. Filter stage: the separation of filter cake and mother liquid. The thickness of filter cake can reach 500 mm. Washing stage: further purification of filter cake, rinse and dehydration of mother liquid remained. Mix the lotion and the filter cake via up and down of agitator by layers to make the filter cake slurry finally, then the filter cake can get the full wash. Drying stage: Dehydrating and drying the filter cake. Agitator will scrape filter cake loose by layers while the sidewall; the bottom of filter plate and agitator will heat the filter cake at the same time. Moreover, The vacuum inside the equipment will accelerate the evaporating speed; the entered hot nitrogen will take away the damp and accelerate the speed of desiccation.

This filter is used for solid and liquid separation which is aided with the application of vacuum and cake squeezing by mechanical means. Agitated Nutsche Filter consists of a cylindrical vessel with a welded dished end on the top and a flat bottom or dishend. The process is totally enclosed, hygienic and safe which make it ideal for processing toxic and hazardous material human contact. This equipment can be operated under pressure or in vacuum or in combination of both. Cake discharge is done with the help of stirrer. Provision for spraying wash liquor is in build in the equipment. SPECIAL FEATURES :- It can be used as a drier to further reduce the moisture content. Solvent recovery is possible since process is totally enclosed and closed loop regulation of the speed. A hydraulically operated plug type discharge valve of Special design can be provided operated through the common power pack unit. In the detachable bottom configuration the ANF body is in two sections i.e. the main Top section and the detachable bottom section. The bottom section is provided with legs fitted with castor wheels. Once lowered the bottom section can be wheeled out and one can clean and/ or replace the filter media at ease. A spray Ball arrangement will be provided for uniform distribution of wash liquid for effective cake washing. The same arrangement could also be used during CIP to cover the Shadow areas of the CIP Spray Balls. Filter Media can be metallic screens, sintered screens or filter cloths Shaft Seal can be Mechanical seal with bellows or gland box assembly Post navigation ← Rotocone Vacuum Dryer Vertical Plate filter →   Recent Products   For Complete Product List Click Here   © Everest Engineering. All Rights Reserved  

We are offering agitated pressure nutsche filter. The agitated pressure nutsche filters offered by us has the following features : * filter vessel designed as per is asme standards * variety of materials * jackets limpet coils * the scraper assembly and discharge port can be provided with hydraulic actuation with electrical controls as an option. * cgmp finish optional

The Nutsche Filter are mainly used for filtration process for separation of solid particles known as cake from liquid. These Industrial Nutsche Filter are designed with special consideration such as Pressure, Temperature and Chemical used for filtration with special filter cloth with different microns as per user’s requirement.

agitated glass nutsche filter   agitated glass nutsche filter is a closed vessel designed to separate solid and liquid by filtration under vacuum. The closed system ensures odourless contamination free and non-polluting working conditions maintaining product purity and hygiene. Agitated nutsche filters are extensively used in herbal products, chemical product development, kilo lab operation, pharmaceutical manufacturing, agro chemical and the food industry.   general description a typical unit consists of a dish shape vessel vessel with a perforated plate. The entire vessel can be kept at the desired temperature by using a jacketed and stirrer (blade and shaft) through which heat transfer media can flow. The vessel can be made completely leak-proof for vacuum or pressure service. The base plate is having arrangement of bolting bar to hold the filter cloth. Suitable nozzles can be provided including manhole and side discharge nozzle. Ptfe lined stirrers are used for agitator shaft and solid ptfe blades are used to take high torque generation during solid discharge and re-slurring operation.   process steps of agitated nutsche filter with agitator and discharge valve are:- 1) filtration2) washing of filter cake3) repeat mix or washing of the cake4) convection drying of the cake5) smoothing with compression of the cake6) discharge of the wet or dried cake.  drive assembly consist of motor with vfd, mechanical seal is provided for vacuum application. Borosilicate glass vessel with different nozzles, manual/hydraulic system is provided for movement of agitator and discharge valve. Ptfe filter support plate.     advantages of glass nutsche filter vacuum filtration possible. glass being transparent, offers visibility of processes. inert gas atmosphere can be maintained. minimal contamination of the cake. very high solvent recovery. solvents are in closed systems, so no toxic vapors are let off in the atmosphere. personal safety is maintained and heat transfer surfaces can be provided to maintain filtration temperature.   garg offer glass anf from 10 l to 200 l for kilo lab operations with and without jacket , with and without stirrer. Our sales/technical team will be glad to assist you desinging the best suitable system for your process requirements.

Agitated nutsche filter, Kumar process has designed unique Non-agitated type Nutsche Filters. Conventional Nutsche filters use PP Polyester cloth which could release fibers leading to product contamination. We offer cleanable, non-fiber particle releasing Sintered SS316L filter discs. This is a major advantage in applications requiring filtration of antibiotics, vitamins etc. in sterile rooms where ordinary centrifuge cannot be used and use of conventional filter cloth is ruled out. The design of Nutsche filter allows easy handling for the user without having to call the maintenance team inside the clean room, thereby saving a lot of time during loading and unloading operation. Davit arm arrangement in SS is also provided for larger units. The cleanable SS316L filter disc can be offered in any one of the standards. Micron rating available with us is between 100 Micron and 0.5 Micron to suit filtration application covering a wide range of products having different filtration characteristics. The filter disc can be cleaned by water appropriate solvent wash and thus be repeatedly used for a number of years which makes it highly cost effective as compared to conventional Nutsche filters that use cloth.Features Cleanable non-fiber releasing SS316 Filter disc Ease of operation Entire product cake can be recovered cleanly CIPSIP possible

Associated with a diligent professionals and smart packaging facility, we are capable to undertake standard as well as tailored packaging requirements of the clients. Our products are subjected to the payment terms & conditions of our company. Patrons are provided with the terms & conditions, and can make purchases with a payment method best suited for them.   Features : Quality tested Lightweight

316 Stainless Steel fabrication or other alloys including Hastelloy C-276C-22 optionally available. • For aqueous regia production nutsche filter available with halar or tefzal coating. • All Nutsche filters are as per ASME standard codes for full vacuum and pressures High purity design, various pharmaceutical grade finishes including electro-polishing, mirror, matt and dull finish. Optional jacketing for heating cooling or electric heaters. • Easy clamping of filter media • Optional coatings including Teflon. • Safety pressure relief valves or nitrogen purging nipple.

Agitated Nutsche Filters, Forced Lubrication Syste

Leading Manufacturer & Supplier of Nutsche Filter.

Kumar process has designed unique non-agitated type nutsche filters. Conventional nutsche filters use pp polyester cloth which could release fibers leading to product contamination. We offer cleanable, non-fiber particle releasing sintered ss316l filter discs. This is a major advantage in applications requiring filtration of antibiotics, vitamins etc. In sterile r