Product Development Consultants in Onde, Mumbai (7 service providers available)

PRODUCTION PROCESS Die Design & Fabrication :The Design & Fabrication of all type of dies are done through exporting the 3D Model into our Die machining centre.Forging :The crankshafts are forged in our 16000 T hammer / 4000 T Press as per requirement & customer specification. Heat Treatment :The crankshafts undergo a heat treatment process (H & T) & 100% Crack testing (Magnaflux) before we initiate machining of the same.Material composition :The material composition & properties are perfectly checked prior to machining in our R&D Laboratory & testing centre.Rough machining :Initially Facing & Centering, Turning & Milling & Oil Hole Drilling is carried out on the CNC Machines in the Rough Machining Unit.Finish Machining :The Finish Machining Unit consists of CNC grinding, dynamic balancing, post grinding operations, superfinishing & Accessory Product and Assembly.Quality Control :The R&D Laboratory & Testing Centre consisting of metallurgical testing, Crack Testing, Fatigue/durability testing, Dimensional testing, etc ensures that every crankshaft leaving our shop floor is 100% quality checked.   CONCURRENT ENGINEERING Customer Drawing :Crankshafts of any applications can be made according to drawing or sample. Through these customer specifications we receive the relevant data required for development.CAD/3D Model :The crankshaft drawings & specifications are developed in our CAD or 3D software.Development Of Processes :The company has gained expertise in manufacturing of crankshafts for more than 25 years in respect to process of material selection, heat treatment, surface treatment,etc.Testing of Material : Material testing is done in our R&D & Metallurgical laboratory. The Use of materials is decided depending upon the chemical composition as per engine running type or if specified in Customer drawing.Development of Prototype :We have a prototype division where entire process of manufacturing is done on a parallel & flexible line without affecting the series of production.a) Forging: The crankshafts are forged in our 16000 T hammers & up to a length of 2.5 metres. The crankshafts undergo a heat treatment process (H & T) & 100% Crack testing (Magnaflux) before we initiate machining of the same.b) Machining: All machining such as Turning, drilling, milling, threading, etc are done on our automated CNC machines.c) Dynamic Balancing & Final Assembly: The crankshafts are dynamically balanced & finally Counterweights & gears are installed if required. Then the crankshafts are ready to install on on the engineCrankshaft Testing :The company has an in-house testing centre & R&D laboratory where crankshafts are subject to various tests & the tests are then collected to understand the future performance of the crankshaftsPreparation of Drawings/Layouts :As the conclusion of our process of Concurrent Engineering, there is a complete documented solution in terms of drawings/layouts for the production process

Get Product Design and Development Services in India from PRIMUSDESIGN - an Engineering Design and Services Company in Mumbai - India. We provide Product Design and Product Development services like Industrial Product Design & Development, Reverse Engineering, 3D White Light Scanning, Rapid Prototyping, Stereolithography Rapid Prototyping, Rapid Manufacturing, Quality Inspection, Product Inspection Services, etc. We provide end-to-end services in Product Design and Product Development - Mumbai, India.

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