Spray Drying Plant Dealers in Mumbai (11 products available)

Spray drying is a process where dry powder is produced from liquidslurry by constantly drying it with hot airgas. Benefits of spray drying 1. Consistency in product particle size. 2. Short residence time required, which makes the drying process fast and cost effective. 3. Homogeneous production we are into spray drying job works for over a decade now, and have gained expertise in the following products: 1. Surface active agents 2. Sodiummetal salts of organic products 3. Potassium salts 4. Fertilizers (micronutrients) 5. Low temperature enzymes 6. Food products 7. Pharmaceuticals

We offers a wide range of Industrial Spray Dryer. Available in an array of shape and sizes, our Industrial Spray Dryer are made using superior grade raw materials. Our Industrial Spray Dryer is fabricated as per the international standards and is well reputed for their durable and anti corrosive features. Salient FeaturesSuperior qualityEasy operationSmooth functionalityHigh tensile strengthDurable Used inPharmaceutical industriesChemical industriesFood industries

A DECADE OF EXPERIENCE SAKAV, established in 1985, has developed and supplied a wide range of SPRAY DRYING SYSTEMS to the Chemicals, Dyestuffs, Ceramics, Food, Polymers and Pharmaceutical Industries in India and Abroad. With its vast specializes experience, resources and innovative technical know-how, SAKAV offers the most appropriate systems for all Spray Drying requirements designed and delivered by Sakav incorporate practically every conceivable combination of system components to meet a variety of product requirements. THE SPRAY DRYING OPTION A spray drying system employs a single process to convert a solution/slurry into a powder. The liquid is atomized, in a specially designed Drying Chamber, into a stream of hot air to evaporate the solvent. The dry powder is then separated from the air stream. Sakav custom designs a system to suit the product quality, feed conditions, heating source available and the local environment norms. The chamber geometry, spray pattern and the air flow distribution have a decisive influence on the product characteristics.   Each system is a harmonious combination of individual process sections of Air Heating, Feeding, Atomization, Powder Collection and Dust Separation. The wide variation of combinations handled by SAKAV are given in the table below -   ROTARY ATOMISER SAKAV with its in-house design capabilities ha built and supplied a range of Rotary Disc Atomizer. These are belt driven units with standard electrical motors. A number of models are available with wheel diameters of 100mm to 350mm and are suitable for capacities from 5 lit/hr to 10,000 lit/hr Various configurations such as orifice, pin, vane with stainless steel and ceramic wear parts are available. A variety of lubrication systems starting from continuous drip to fully automatic forced lubrication systems can be provided. Speed variations are achieved by changed pulleys or variable frequency drivers. TEST FACILITY Fully equipped dedicated Pilot Spray Dryers are available for conducting trials on customers samples and simulation of ideal drying parameters for individual products. Assessment of their physical properties such as moisture content, approximate particle size distribution and bulk density. Testing is an on-going process and SAKAV has, over the years, built-up a large data base for a wide variety of products. THE CHAMBER OPTIONS The chamber configuration plays an important part in meeting the end product requirements. As is apparent from the table there is an endless number of possible combination. Some of these have been depicted below. FLAT ROOF This is the most widely used configuration of spray chamber with flat roof construction. Co-current swirling air flow pattern is used in conjunction with centrifugal atomization. Generally used for producing a uniform fine powder. Dry powder can be collected partly under the chamber and the fines from the cyclone. Alternatively a single point collection under the cyclone can be provided. Can be adapted for nozzle atomization with an add-on air distributor. TALL FORM - BUSTLE The standard Tall Form Bustle construction with co-current linearized air flow pattern is sued with pressure nozzle atomization systems. The dry product is usually coarser than centrifugal disc atomized product. The bustle construction enables separation of coarse fraction below the chamber and the fines can be collected from the cyclone. This configuration is deal where fines recycle is used for product agglomeration. TWO STAGE A configuration consisting of Tall Form Spray Chamber with a second stage Fluid Bed Dryer is used for special applications. This configuration is used for products requiring longer drying times which cannot be provided in Spray Chamber. This occurs when a coarse product has to be dried to a very low moisture content or when the product to be dried is hygroscopic in nature

We are offering industrial spray dryer. Special features 1.dryer has steep cone bottom for free flow powder. 2.special reinforcement structural allow drying chamber to expand hence no dent is formed during expansion & contraction. Multi cyclone design gives better recovery of product. 3.single point collection to minimize dusting automatic temperature and feed rate controls. 4.plants are designed in closed cycle version for drying feed containing organic solvents. 5.aseptic design offered for pharmaceutical application.

You want to benefit from an ingenious technology of spray drying for your demanding product development process. We offer the market leading solution with the most possibilities in applications to reduce development time Spray drying, spray chilling, and microencapsulation with one product. Processing of organic solvent based samples in combination with the Inert Loop B-295 Processing of organic solvents and water mixtures based samples in combination with the Inert Loop B-295 and the Dehumidifier B-296

With a front loading design, robust construction. It has a distinctive appearance. Inside basket is made of stainless steel. Steam / electric or its combination, or thermic fluid heating is offered. Capacities varies from 6kg. to 100kg. Auto reverse & auto stop by digital timer.

Italimpianti produces a wide range of gas atomizers specially designed for the production of metal powders, available in small size to be used in the laboratory until you get to large installations for a real industrial production. The special geometry of the nozzle allows a constant production of metal powder with a spherical form of high quality, with controllable size from 10 to 100 microns. All our melting furnaces are equipped with special induction coils, powered by generators completely designed and manufactured inside our company, with capacities from 5 to 20 kW. The fusion process can take place in air or in a controlled atmosphere, as well as under vacuum or at normal atmospheric pressure, thus allowing a wide range of atomizzabili metals, including those low melting or easily oxidizable. The chemical composition and the homogeneity of the alloys are perfectly guaranteed through the use of low-medium-frequency generators, while the use of inert gas inside the upper chamber limits the oxygen content. These systems are designed to ensure a quick replacement of the crucible, to avoid "cross-contamination", they are easy to clean and easy to use. TECHNICAL CHARACTERISTICS: • Power consumption: from 5 kW to 20 kW • Production Capacity: from 1 to 10 Kg per cycle • Metals that can be treated: Steel, Precious Metals, Copper, Zinc, Aluminum and other base metals, including alloys .    

We are identified as one of prominent Closed Loop Spray Drying System Manufacturers in the national and international markets. Our Closed Loop Spray Drying System is used for drying various types of products in solvent base through spraying various types of solutions and slurries in nitrogen atmosphere. Herein, both the product and solvent recovers. Availability : Fire detectionExtinguishing suppressantExplosion suppressant Suitable for handling : Heat sensitive productsSolvents Finds Applications in : Detergents : Bleach activatorAlkyl benzene sulphonateDetergentsZeoliteSLS Polymers and Resins : Urea - formaldehydeABSMelamine - formaldehydePVAAcrylic polymer Bio Chemicals and Pharmaceuticals : Mineral extractsDextroseHerbal extractsMeat extractsHaemoglobinLactoseProtein Ceramic Industry : Ceramic oxideChina clayAluminaAluminium silicateZirconiaSteatitesFerritesSilicon carbidesTitanates Inorganic Chemicals : Calcium chlorideAluminum chlorideBarium sulphateManganese sulphateSilicaSodium silicateMagnesium oxideCatalystsTitanium oxide Dyestuff & Pigments : Aciud DyesDirect DyesReactive DyesDisperse DyesPigmentsVat DyesDye Intermediates Food Industry : BeveragesFood additivesMilk ProductsFood coloursVegetable proteinsHerbal extractsEgg ProductsEnzymesSoup mixesMalto dextrine

film evaporators, Evaporators, Forced Circulation Evaporators

spray drying system, Self Adhesive Sticker Labelling Machine

Dyestuffs, Dyes Intermediates, Food Colours, Food Additives