Cyclone Separators Dealers

APPLICATIONS OF PNEUMATIC CYCLONE  Food industry.  Flour and semolina mills.  Feed mills.  Biscuit and macaroni factories.  Dry fruit plants.  Barley plants.  Tea plants.  Tobacco plants.  Other food industry.  Chemical industry.  Painting made plants.  Plastic made plants.  Deterging made plants.  Wooden industry.  Nonferrous product industry.  Stone and Soil industry.  Cement industry. WORKING PRINCIPLE OF PNEUMATIC CYCLONE The dust-mixed conveying gas is started turning by transferring it into a separator by means of a spiral construction. Gas is force in to rotate in the cyclone. Due to the centrifugal forces,dust parcisles are carried to the surroundings. Pushing the gas to inward from the backward crastes a vortex. The air is separated from the dust particle, which are forced downwards along a spiral way because of frictionof the air against the wall. FEATURES & ADVANTAGES OF PNEUMATIC CYCLONE  High quality.  High Efficiency  High Extraction  High Capacity  Long Life  Maximum hygiene.  Maximum Security  Maximum simplified using.  Low periodical maintenance.  Low delay to change the spares parts.  Low energy consumption.  Noiseless.  Perfection and aesthetic.

We are instrumental in offering superior quality Cyclone Separator Manufacturer, Exporter and Supplier in Coimbatore, Tamil Nadu. This Cyclone Separator is used for separating solid particles from the liquid entering into seal chamber by centrifugal force. Clean liquid (about 80%) is sent to seal chamber and solid particles with very little liquid (about 20%) is sent back to suction of the pump. Our Cyclone Separators are made with the use of superior quality components and are extremely durable. Moreover, these Cyclone Separators can be obtained at market leading prices.

Cyclone Separators are normally used for collecting various types of Coarsed dust particles, in which dust laden gas enters a cylindrical chamber Tangentially at one or more points and leaves through a central opening. The dust particals by virtue of its intia, will tend to move towards the outside Wall from which it led into a receiver. The Cyclone is made of sheet Steel (M.S or SS).

They are Contraptions which uses centrifugal forces with small amounts of pressure via a twisting motion to distribute dust particles into categories. The whole process of the cyclone separators and how the function is quite interesting. The desired fabric is pressed at increased levels in the tube in the device. The rough shape of the filter makes rotate the new dust into the whirlpool. Larger and more structured particles swept to the outer barriers of the cyclone separators. There are various types of cyclone separators from which you can choose from. If you come to the conclusion that you need to be informed of a cyclone separator is half the battle. Most of these types of devices may be different in functions. Understanding the peculiarity between the various types of the cyclone separators selection process will be much easier. As you may aware that, the cyclone separator is a device designed to assist in the distribution of the various particles. Most of the time that these particles are toxic or harmful to humans and the environment. It works to help as part of the gadget eliminates dust and other contaminants from the air for manufacturing environments or workshop handling of hazardous materials. A basic cyclone falls into one of the following two categories that are axial and tangential. These are the two main types of cyclone separators available that exist for industrial use. Each model works similarly to a point. The dominant form of a separator can come to the contaminants through the upper portion of the cyclone. Then it is transferred later to the use of a grid. The tangential type makes the contaminants flow from the side of the thing. The most popular model of the cyclone, the axial cyclone separator, the area with the uses. The diameter can vary from a cyclone. Performance improves product efficiency and strengthens. The pressure drop often plays a role in the higher operating function. It’s a good idea to get familiar with your air cleaning system. Learn which induce institution which function can be very beneficial. It is possible to improve the overall function of cyclone and cyclone separator through some key components. You can benefit from a constant flow and increased suction. Combining the different parts of your filter with other cyclone separators of various sizes will improve the efficiency of each design. Cyclone separators are also used quite frequently in food producing places.

Available with us is a range of Cyclone Separators that is widely demanded by our clients for their efficient performance and durability. We are counted among the major Vertical Cyclone Separators Manufacturers based in India. The dust air enters in to the Cyclone Dust Separator from the top through the inlet pipe, which is tangential to the cylindrical portion of the cyclone. Thus the gases move downwards in whirling motion forming a peripheral vertex and giving rise to centrifugal forces, resulting in throwing of dust particles towards the wall of the cyclone and moving downwards into the hopper. The gases after reaching the end of the conical portion changes its direction and moves upwards towards the outlet forming an inner vertex. Due to this upward movement of gases against gravity more dust particles are separated and fall into the conical hopper for subsequent removal. The large volume of gas makes it difficult to accomplish the desired dust collection efficiency in a single stage cyclone construction. The range of cyclone separators manufactured by us configure high efficiency cyclones into various versions, twin (two cyclones), in order to achieve optimum efficiency. Features : Adequate to high dust concentrationHassle free operationDurableHigh collection efficiency (Coarse Dust)Low initial cost Salient Features : Adequate to high dust concentration.Trouble free long life.High collection efficiency. (Coarse Dust)Low initial costNo maintenance

Economical and efficient removal of large particulate Cyclone separators or simply cyclones are separation devices that use the principle of inertial to remove particulate matter from flue gases. SAKA has been leading the way in single and multi Clone separator s capable of handling very large scale projects, for various specialist applications. Our Cyclone separators are reaction free and are capable to handle very high temperature. Tested by advanced CFD analysis technique SAKA’s Cyclones can process highly corrosive material.

A high speed rotating (air)flow is established within a cylindrical or conical container called a cyclone. Air flows in a spiral pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the center of the cyclone and out the top. Larger (denser) particles in the rotating stream have too much inertia to follow the tight curve of the stream and strike the outside wall, falling then to the bottom of the cyclone where they can beremoved. In a conical system, as the rotating flow moves towards the narrow end of the cyclone the rotational radius of the stream is reduced, separating smaller and smaller particles.   Applications General applications include: _ oil refineries to separate oils and gases _ cement industry _vacuum cleaners   Features Required: High efficiency over a broad flow range Flow-optimized design Low pressure drop resulting in energy savings High safety during operation under pressure Long-term corrosion protection    

Cyclonic separation is a method of removing particulates from an air stream, without the use of filters, through vortex separation. Rotational effects and gravity are used to separate the particle from the dust laden air. Cyclone body will be cylindrical in the top portion and conical shape at the bottom as shown in the drawing. The air stream will enter into the cyclone body tangentially in the top cylindrical with high velocity. The top portion of the cyclone body guides the air to move in a circular path in high velocity. A cyclonic effect (twister) will be created inside the body and the air stream move downwards in the heavier dust particles in the helical pattern. The heavier particles in the air stream have too much inertia while moving in cyclonic effect and move towards outer peripheral of the cyclonic effect in the air stream. When the particles are striking the inner surface of the cyclonic body, it will lose its momentum and fall down. In a conical system, as the rotating flow moves towards the narrow end of the cyclone, the rotational radius of the stream is reduced, thus separating smaller and smaller particles.               Cyclone is called as pre-collector in the dust extraction system. Cyclone has good efficiency in dust separation for large size particles and fiber dust particles. Cyclone separator will be used to segregation of items or products in the conveying systems. Cyclone separator MOC will be defined by the application and nature of dust to be handled. Cyclone separators widely used in Wood industries Flour mills Pneumatic conveyors Coir mattress Fibre glass Buffing & Polishing Boilers and furnaces exhaust Bulk drugs

Being a leader in the industry, we are engaged in offering a qualitative range of Multi Cyclone Separator to our customers. Details: Multi-cyclone is the second generation mechanical dust collector after the cyclone. It is having multiple parallel cyclonic tubes inside the chamber which separate the heavy dust particles from the air stream. This is used as a primary separator to reduce the dust load on the bag filter or dust collecto

Cyclones are offen used for pre collector as they are efficient in removal of course dust particles from air or gas stream . The advantage of cyclone is low cost, low maintenance and low pressure drop. It is not suitable for fine dust particles. Cyclones can be offered in multistage for better efficiency. Efficiency as high as 90% down to 20 microns can be achieved .we can offer cyclones constructed out of steel, aluminum and stainless steel. Multi Cyclone/ MultiClones The principle working of multiclone is same cyclone . This can be constructed of steel, cast iron. They are used for course dust and efficiency is up to 90% down to 5 microns. The outer enclosure is constructed out of steel . Hopper with rotary air lock valve are provided.