Pressure Die Castings Dealers

Pressure Die Casting At LPT, The process of High Pressure Die Casting is made possible through HMT-BHULER machines with a range of 250 tons to 415 tons capacities. These machines are supported with auto ladlers and the furnaces are equipped with automatic temperature control system. Today LPT can manufacture any complicated casting up to 4 kg. in HPDC process using latest technology, Through considerable knowledge of the die casting process, we have been able to create new standards of excellence. Gravity Die Casting With the compact Gravity Die Casting set-up, LPT can manufacture castings up to 10 Kg. Different types of cores is used as per the need of the casting. Our Specialty We assist the customer in their product design thru early supplier involvement programs, so as to deliver the full benefits of the process to our customer. Our ability to cast close tolerance profile which often results in reducing the need for secondary operations, giving cost benefit to our customers. Post-Casting Operations CNC Machining Conventional Machining Dip Painting Shot Blasting Vibratory Finishing Powder Coating

We are an ISO 9001:2008 certified Manufacturer and Exporter of Aluminium High Pressure Die Castings. These Aluminium High Pressure Die Castings are manufactured of aluminum alloy through advanced machines. Our Aluminium High Pressure Die Castings have sturdy construction, accurate dimensions and precision design. Highlights : High compressive strength Dimensional accuracy Smooth finish Sturdy construction Minimum Order Quantity : 1000 Kg

In order to ensure zero defects at buyer's end, we make sure that we conduct stringent quality procedures. Acknowledged as a reliable name; we make available the qualitative products that are accessible from Bangalore(India).

We manufacture and export varied range of high quality aluminium pressure die parts and components with our sophisticated facilities and skilled team. The components are as follows, * automobile components *railway components * electrical components * pneumatic filter components * hydraulic filter bodies * automotive engine parts * washing system components * aerospace and etc.

We have expanded our production unit and installed cutting edge technology machineries to manufacture Aluminum Pressure Die Castings. With this, we have augmented our range of Die Casting and are competent to offer complete range of Aluminum Pressure Die Castings. We have installed brand new 120T, 180T and 260T Pressure Die Castings machines, which has multiplied our production capacity. Currently, there is 80% spare capacity available for HPDC castings. We have also installed a TUMBLAST type Shot Blasting Machine. With a Genset Back up of 25 KVA & 125KVA to support all machines including pressure die casting machines, we can cater huge orders for Aluminum Pressure Die Castings, in minimum possible time. 120T High pressure Die Casting Machine with MITSUBISHI PLC, 120 Tonnes Locking Force, Max Shot Capacity 1.2 kg, Tie Bar Dia 80mmm, Distance between tie bars 400x400, Die Opening Stroke 350mm. Ejector Stroke 85 mm180T High pressure Die Casting Machine with MITSUBISHI PLC, 180 Tonnes Locking Force, Max Shot Capacity 2.4 kg Tie Bar Dia 80mmm, Distance between tie bars 450x480, Die Opening Stroke 350mm. Ejector Stroke 85 mm260T High pressure Die Casting Machine with MITSUBISHI PLC, 260 Tonnes Locking Force, Max Shot Capacity 3.2 kg Tie Bar Dia 100mm, Distance between tie bars 520X520 Die Opening Stroke 400mm Ejector Stroke 100 mm.Two Stage Oil Fired Melting cum Holding Furnace – Capacity 150 kg. With Digital Temperature - 5 UNITS for GDC as well as HPDCScelnar Type Melting & Alloying Furnace – Capable of Producing Alloys in house and capable of feeding both above furnaces, Batch Capacity 150 kg. every hour– 1 UNIT3 Way Hydraulic Die Operating Machine – Capacity 2 Tonnes– platen Size 325 X 275 mm, Max Die block size 500 X 500 mm, Die Block Weight 100 kg each. (Electrically Actuated) with 2 HP hydraulic Power Pack – 2 MACHINES2 Way Hydraulic Die Operating Machine – Capacity 2 Tonnes– platen Size 325 X 275 mm, Max Die block size 500 X 500 mm, Die Block Weight 100 kg each. (Electrically Actuated) with 3 HP hydraulic Power Pack – 2 MACHINES TUMBLAST Type Shot Blasting Machine- 700X700mm with dust collector.Mechanised Fettling Shop – Consisting of vertical Band Saws, Abrasive Belt Grinding Machines, Abrasive Disk Grinding machines. Total 6 MachinesIn-house Tool Room with Turret Ram Type Milling Machine of ARGO (Taiwan) make, retrofitted Digital Readout System of 0.005 mm resolution, complete with accessories necessary for tool & die making. 1 MACHINE Access to Spectro Analysis at Menon Pistons, Access to Physical Test facility at FIE RESEARCH INSTITUTE locally, Access to 3D CMM within 500 meters from factory.

  Aluminum Die Cast Parts produced by Baron International is a part diecaster of lower priced, better quality aluminum die cast parts, sometimes also known as castings, aluminum part castings, high pressure part die castings, or aluminum diecastings.Aluminum Pressure Die CastingHigh pressure die casting is a process we use to make aluminum die cast parts. We inject molten aluminum alloy metal under pressure into a steel die to produce aluminum parts. Diecasting is a very inexpensive aluminum part manufacturing process.   Aluminum Pressure Die CastingPrimarily we produce aluminum alloy die castings, but we also make some diecastings in zinc alloys. Our die cast design consultants will assist you with die casting aluminum part design, aluminum die casting prototypes, die cast tooling, machining of die cast parts and finish the surface of many kinds of die cast aluminum parts.The dimensional accuracy which Baron international maintains is one of our outstanding characteristics. We will create an "Operation Sheet" that has all the inspection points necessary to ship you the high pressure die casting parts you want. We provide a "Certificate of Conformance" with each shipment of high pressure die casting parts.we are able to ship to any locations in the world. In addition, Please call to determine the large shipment transit time. Aluminum Pressure Die CastingAluminum Pressure Die Casting Aluminum Pressure Die Casting

We are offering This is Ronit Bhavsar from Rameshwar Engineering. First of all I would like to give you brief introduction of my company. Rameshwar Engineering is one of the leading manufacturers in premium Die Castings and Die Casting products since 2008. Developed by our efficient workforce, our array of Die Casting products comprises Aluminum Die Casting, Gravity Die Castings, Pressure Die Castings and Zinc Die Casting. We use high quality raw material including Zinc and Aluminum to manufacture our range, with the help of latest machines & equipment. Exhibiting features like durability and perfect finish, our products are widely used in various industries including automobile and engineering. Since our products are manufactured with the help of CAD CAM facility, we are able to generate digital images of the final product. We are also well-known for providing Customized die castings to our clients. Further, in order to ensure highest level of quality standards, we have adopted an Optical Emission Spectrometer, which analyzes each melt of the metals and alloys during production process. No product gets the verified status, until all the necessary tests and examinations are completed. With the help of our wide distribution network, we are able to reach our clients in all parts of the globe. We shall look forward to start business relationship with you. Please feel free to contact us in case of any query, we will happy to assist you.

Our reputed entity is engaged in offering a wide array of Aluminium Pressure Die Casting Component in the market. Our company is willingly engaged in rendering a vast variety of Pressure Die Casting Job Work to our clients. We hold expertise in offering a wide assortment of Aluminum Die Casting Component, which is highly demanded among our esteemed patrons

In this process, a metal mould/die is mounted on above a sealed furnace containing molten Aluminium metal. A riser tube connects the bottom of the die to the molten metal bath. The sealed furnace containing the molten metal is pressurised (typically 3-35 psi), and the metal is forced up into the mould/die slowly at a steady predetermined rate. It is important to determine the rate of filling to avoid entrapment of air and turbulence giving homogeneous defect free parts. The pressure is usually given to feed the defects like shrinkage normally associated with casting process. Once the casting has solidified (time duration 1-4 minutes typically), the pressure is released and the molten metal falls back into the bath, and the casting is ejected. Then the preparation for the next cycle begins. There is very high yields 90-95% in case of Low Pressure Die Casting leading because in effect the casting in a way acts as the gating system. Dr. Dinesh & Ramesh has set up their proprietary Low Pressure Die Casting system. Our system caters to parts from 0.5 kg to 25 kg in LPDC. The parts developed in Low Pressure offer advantages to other systems in homogeneity, yield (lowers process cost), strength as compared to other casting processes.

Our company is renowned as one of the most staggering Pressure Die Casting manufacturers in india. Customers from every nook and corner of the world are placing huge and repeated orders for the high pressure die casting due to the unmatched quality and inexplicable performance exhibited in respective applications. Moreover, high durability and tensile strength has also played a vital role in the enhancement of the demand of aluminium pressure die castings in the market.

Our Aluminium Pressure Die Castings are used for general engineering and automobile applications as per required design and specification by the customer. We are successful Suppliers and Exporters of Aluminium Pressure Die Castings from India. Aluminium Pressure Die Castings reduce or eliminate the need for secondary machining operations. Our Aluminium Pressure Die Castings have excellent dimensional accuracy, casting of low fluidity metals and smooth cast surfaces.Key Features : Excellent dimensional accuracy Smooth cast surfaces Thinner walls can be cast as compared to sand and permanent mold casting Inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces). Reduces or eliminates secondary machining operations. Rapid production rates. Casting of low fluidity metals.

Pressure casting, also known in manufacturing industry as low pressure casting or pressure pouring, is another variation of permanent mold casting. Instead of pouring the molten metal into the casting and allowing gravity to be the force that distributes the liquid material through the mold, pressure casting uses air pressure to force the metal through the gating system and the metal casting's cavity. This process can be used to cast high quality manufactured parts. Often steel castings are cast in graphite molds using this process. For example, in industry, steel railroad car wheels are cast with this method. Maximum Weight of Single Component in Pressure Die Casting possible is 4kg.

n die casting, molten metal is injected into a mold at high pressure. The pressure can range from about 1,400 psi to as high as 30,000 psi. By pressurizing the mold, the cast object will be more uniform and will display an attractive finish. In many cases very little or no post-casting machining is needed to complete the item. Pressure molding also provides for precise dimensional accuracy that is critical for parts used in products with interchangeable parts. Low pressure die casting is commonly used for larger non-critical parts. Whereas high pressure castings which are used for tight tolerance detailed geometry. High pressure die castings are able to maintain tighter tolerances and more detail than low pressure die casting because the extra pressure utilized is able to push the metal into more detailed features in the mold. High Pressure die castings have excellent surface finishes that are consistent dimensionally with precision features and minimum draft. There are two main die casting processes, and their use is dependent on the type of metal being cast: