Nashik Autoweld System Pvt Ltd. Satpur, Nashik, Maharashtra

  Applicable in varied industrial uses. They are designed to enhance the current carrying, to aid to spot welding. Pure copper is used to manufacture the jumpers which further allows easy conductivity of current. They are available in sizes up to 1000 MCM, and can be customized as per the requirements of the customers.   Features :  Designed to enhance the current carrying.  Manufactured with pure copper for good conductivity.  Available from 180 Sq. mm (360 MCM) to 500 Sq. mm (1000 MCM)  Special joining method to improve the durability of the cable.  Special twist to balance the stress regardless of the spot welding direction.  Made – to – order at any length   Inspection : Following tests are carried out on 100% before dispatch of cables: Resistance & impedance checking. Water flow Water pressure loss Further tests may be conducted as specified by customers  

Diameter : Customized

Material : Copper

These are specially designed and manufactured with proprietary manufacturing process of Weldcon for longer life and to ensure the correct location of the Nut or Stud to be welded. Locating pins for nuts are available in various materials like ceramic, coated steel and stainless steel. Pneumatically operated nut welding electrodes also available on request.

We also offer the design and the manufacturer of spot welding guns, electrodes, tooling, and fixtures. Our experienced Service Technicians can work with your Engineers to match your exact requirements. All custom design parts are provided as ACAD drawings for your approval prior to production.   Features  Supplied as per the design of customer.  High performance & ensure high degree & reliability, quality & flexibility.  Based on advanced technology & give higher performance

We offer spot welding fixtures for complete spot welding solution. These are specifically used to obtain perfect results when Spot welding or joining parts. Their advanced structure aids in the locating of parts and joining of parts. It is manufactured with the use of alloy steel which adds to its durability and enhances its performance.

Material : Copper

Material : Copper

Size : Customized

Diameter : 100 mm to 300 mm

Material : Chromium Zirconium Copper

These cables are manufactured as per customers specification. It acts as a link between the transformer and the spot welding gun for current transfer. Flexible braided wire is used to manufacture the conductor for efficient current transfer. It is available in about 300 MCM to 1000 MCM, which varies as per the requirements of the customers.   Features / Highlights  Unique “X-shape” separator maintains strand positioning and equally distributed cooling water flow.  State-of-the-art 4-wire design to minimize current loss, reduced CO2 emission.  Electrolytic tough pitch annealed, bare copper wire, 28 AWG, herringbone rope construction for greater flexibility and reduced wear point.  High temperature internal restraining collars to minimize stress in the bending area.  Lowest reactance of the class to engage lower primary power demand  No noticeable pulsation due to low magnetic kicking.  Improved flexibility, smaller bend radii comparing to previous model.  Reduced operator fatigue, higher productivity.  All customized length is available upon request.   Technical Specifications Of Kickless Cable (300 Mcm) 1. Test Pressure (water): 6.0 kgs./ cm sq. minimum., 10.0 kgs./cm. sq. maximum 2. Conductor : Electrolytic Copper (99.9% Pure) 3. Rubber hose : As per IS 55821-1986- Cured type. 4. No. of spots : 10 Lacks per cable. 5. Polarity : Alternate 6. Water flow : 6.0 Lit/min at 6 kgf/cm sq. 7. Cable Terminal : As per customer design. 8. Temperature : Withstands up to 50 Degree Centigrade

These are made from extruded bars of Cr Cu, Cr Zr Cu and Co Be Cu depending on the size, shape and strength requirements. Cold Bending process ensures longer life over the casting process.

We also indulge in the manufacturing of copper chromium plates. These enhance the spot quality. They deliver accurate results and are efficient to avoid spot dents. Thus are highly recommended to be used for spot welding. They are usually available in 8 mm to 20 mm thickness.

Cap tips are made of Cr Cu or Cr Cu Zr with a specialized process of cold forming to enhance the working life and to reduce dressing frequency. Special tips for coated sheets are manufactured under special manufacturing process.