OMKAR ENTERPRISES Chikhali, Pune, Maharashtra

Spray Phosphating Plantsoften wherever production voliimes are high and compnent sizes are standerd spray phsphating plant is opted. The components loaded on conveyor pass through spray tunnel. Tuennel has internal piping and spray nozzles, and chemicals / water is circulated in piping by pumps. Each spray zone has tank and pump. The compnents pass through tunnel and after treatment pass through water drying oven. After drying the components get cooled down and enter in automatic or manual spray booth. Spray phopshating can be five stage / seven stage or more depending upon component surface quality.

Powder coating plants is economical and is recommended for low volume production. Normally job caoters opt for it as investment is low and the size of the product that is to be coated is uncertain. The plant includes a Spray Booth, Manual Guns and Handling System like Trolley or Manual Conveyor. Oven is having doors for entry and exit and it is box type. Powder Booth is provided with multicyclone recovery system which is known as best recovery system all over the world. Paint booth can be dry type or wet type, and there is no recovery.

Powder coating booths are provided with metallic filters and coir filters. Coir filters collects the paint particles escaped through metallic filters and avoid damage to blower. Wet booths are manual side draught or down draught and are suitable for single operator or two operators(back to back) or suitable for automatic guns with manual touch up stations.

Phosphating plant often wherever production voliimes are high and compnent sizes are standerd spray phsphating plant is opted. The components loaded on conveyor pass through spray tunnel. Tuennel has internal piping and spray nozzles, and chemicals water is circulated in piping by pumps. Each spray zone has tank and pump. The compnents pass through tunnel and after treatment pass through water drying oven. After drying the components get cooled down and enter in automatic or manual spray booth. Spray phopshating can be five stage seven stage or more depending upon component surface quality.

Conveyorised powder coating plant are recommended production volume is high. A simple Overhead Chain Conveyor passes through Booth and Oven and coating is done with manual Spray Guns. Conveyor speed is worked out based on production rate required and oven can be straight tunnel type or with loops inside it. For large size components as openings are large camel back oven is recommened wherein heat losses are minimised. normally upto 1mt speed this plant is workable. Here Conveyor speed is high and it is impossible to coat the entire component manually. The guns are mounted on reciprocators and it is synchonised with conveyor speed. Auto applicators are beneficial due to automation and saving in powder paint. Further coating quality is superb as uniform coating is possible. In all cases oven can be elctrical gas fired or diesel fired depending upon availability of fuel.

These are typically up down or slipper dip type. Up down type can have transporters or Hoist (which runs We supply cost effective plants on turnkey basis or levy fabrication charges if bought outs are made available as per our design from customer. along with the body from loading to unloading)

Batch Type Powder or Paint Plant is economical and is recommended for low volume production. Normally job caoters opt for it as investment is low and the size of the product that is to be coated is uncertain. The plant includes a Spray Booth, Manual Guns and Handling System like Trolley or Manual Conveyor. Oven is having doors for entry and exit and it is box type. Powder Booth is provided with multicyclone recovery system which is known as best recovery system all over the world. Paint booth can be dry type or wet type, and there is no recovery.

The Conveyorised Plants are recommended production volume is high. A simple Overhead Chain Conveyor passes through Booth and Oven and coating is done with manual Spray Guns. Conveyor speed is worked out based on production rate required and oven can be straight tunnel type or with loops inside it. For large size components as openings are large camel back oven is recommened wherein heat losses are minimised. normally upto 1mt speed this plant is workable. • Automatic Conveyorised Powder or Painting PlantsThis is similar to abobe but coating / painting is done with the automatic Guns / Applicators. Here Conveyor speed is high and it is impossible to coat the entire component manually. The guns are mounted on reciprocators and it is synchonised with conveyor speed. Auto applicators are beneficial due to automation and saving in powder/ paint. Further coating quality is superb as uniform coating is possible. In all cases oven can be elctrical / gas fired or diesel fired depending upon availability of fuel.