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vegetable oil refinery plant
Vegetable oil and fat resources are essential to mankind as a source of nutrient and industrial raw materials. Crude vegetable oil obtained from various oil milling units is further refined before use for edible purposes. Refined vegetable oil is a process where free fatty acids are volatized, condensed and recovered simultaneously with vacuum de-colouring operation.TINYTECH UDYOG is a prominent manufacturer and supplier of state of the art Vegetable Oil Refinery Plants in batch type units & continuous line units to get best quality refined vegetable oil. The Tinytech Vegetable Oil Refinery Plant delivers highly efficient results with excellent oil quality. It is utmost essential that the crude oil obtained from expellers and solvent plants get refined in the Vegetable Oil Refinery Plants before it is utilized directly. This purpose is fulfilled in our Vegetable Oil Refinery Plant. The Crude Vegetable Oil contains small amounts of naturally occurring materials such as proteinaceous material, free fatty acids and phosphatides. The most common method of refining oil is by reacting it with an alkali solution which neutralizes the free fatty acids and reacts with the phosphatides. These reacted products and the proteinaceous materials are then removed by centrifuge. Following alkali refining, the oil is washed with water to remove residual soap, caused by saponification of small amounts of oil. Color-producing substances within oil such as carotenoids and chlorophyll are removed by bleaching process, which employs the use of adsorbents like acid activated clays. Volatile components are removed by deodorization which is performed under high temperature and vacuum. Finally, the refined vegetable oil is filtered and is used for the further respective purposes. There are 2 refining methods in the vegetable oil refinery plant: Chemical Refining Physical Refining 1) Chemical Refining The chemical method of refining removes the Free Fatty Acids and other impurities in a chemical way by Acid-Base neutralization process. Caustic soda is used as a base for this method. The addition of Caustic Soda to the acid completes the neutralization. This results in the formation of sodium soaps and gums which are then separated by Separators & Centrifuges. The neutralized oil is subsequently bleached and deodorized.Chemical refining is most widely used method for refining all types of crude oils such as groundnut oil, soya oil, sesame oil, corn oil, castor oil, cottonseed oil sunflower oil etc. 2) Physical Refining The physical method of refining removes the Free Fatty Acids in single stage of deodorization process while the gum content from the crude oil is removed in the degumming process. Some crude oils contain non-hydratable phospholipids which are not removed by chemical refining. For that, physical refining is to be done. In physical refining, comparatively more FFA is distilled out giving a high oil refining rate with minimum oil loss. Vegetable Oil Refinery Plant - Conclusion The vegetable oil refinery plant gives color uniformity and appealing quality to the oil by removing unwanted substances and unpleasant smell from the vegetable oil. The plant and machinery consists of neutralizer, bleacher, deodorizer, cooler and various other allied equipments. Available in various capacities starting from 5TPD to 50TPD, our vegetable refinery plant finds an extensive application for almost all types of oil seeds.With decades of cumulative experience and expertise, TINYTECH UDYOG offers Vegetable Oil Refinery Plants with best technology giving pure, refined, consistent and stable finished oil at output. Get in touch with us to know more.
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Palm Oil Refinery Plant
Palm Oil is largely produced in equatorial belt, with Malaysia and Indonesia being the leading producers. Crude Palm Oil is dark in color and to make it edible it has to be refined. The Tinytech Palm Oil Refinery Plant is best suitable to refine the palm oil. Our palm oil refinery plant refines the crude red palm oil and transforms it into edible refined transparent oil. The series of refining processes are conducted in our palm oil refinery plant. At every stage of refining, the palm oil changes its state and improves its quality.We can supply and export the complete palm oil refinery plant with capacities ranging from 5 ton per day to 100 tons per day. Crude Palm Oil (CPO) Standard Specifications: FFA ( as of Palmatic): 8% Maximum Moisture & Impurities: 0.25% Maximum Iodine Value: 56 Minimum Melting Point: 36 - 50 deg. Maximum DOBI: 2.31 Minimum Cloud point: 3.5R 3.5Y Process for Palm Oil Refinery Plant Apart from all the regular refining procedures, there are two main additional processes that need to be carried out for refining crude palm oil- Fractionation process Crystallization process For crude palm oil refinery plant, fractionation process is required in which palm olein and palm stearin are separated by scientifically cooling the refined palm oil by chilling plant and then filtering the oil. For this purpose crystallizing vessel is used in which chilling pipe coils cool the oil for fractionation. Palm stearin crystals are formed due to chilling which are separated in the filter press and pure liquid of palm olein is obtained and palm stearin cake is retained in the filter press. Fractionation Process Description:- This process is used to separate the palm olein and palm stearin from the RBDPO (Refined, Bleached, Deodorized Palm oil) produced by physical /chemical treatment. The BDPO is further passed through the fractionation process to get various grade of palm olein and palm stearin. Usually, there are three types of olein are produced:(1) Normal grade olein,(2) Super grade olein(3) Olein with cloud point 7 – 8°C. Crystallization Process:- Firstly, the RBDPO feed must pass the quality specification, colour
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Oil Mill Machinery
Huge Scope of Tiny Oil Mill Machinery Mahatma Gandhiji has said that, if we desire the equitable structure of society free from any kind of exploitation, it is essential that the means of production must be in the hands of poor people which should be managed by them, controlled by them and also owned by them. This is possible only if the oil milling technology of production is decentralized at very small scale level-almost at home or cottage scale level. One of the most striking virtues of such decentralized cottage level technology is that it creates self reliant and self supporting society completely protected itself from the external economic forces.The same principle has been implemented by Tinytech by developing unique Tiny Oil Mills. We are designers, manufacturers and exporters of tiny oil mills which are very much favorable and greatly beneficial to the society. Our Tiny Oil Mill Machinery is spread all over the world. The biggest advantage of our tiny oil mill machinery is that it gives best, pure and natural cooking / edible oil. Local production at village level leads to local consumption also. Equipments for Oil Mill Machinery Tinytech Oil Mill Machinery is used for expelling and extracting oil from various edible and non-edible oilseeds. The plant consist of various equipments like seed preparatory equipments, seed cooking equipments, screw oil press also called as oil expellers, filter pumps, plate type filter press and other allied machinery. Seed Preparatory Equipments Tinytech Oil Expeller with Cooking Kettle Plate Type Oil Filter Press Steam Boiler Working Principle in Operating Oil Mill Machinery All the equipments of the oil mill machinery will be installed as per the site and installation diagram. Our technician will come for the complete erection and installation of the machineries. The technician will start the machines and will also train the local operators to run the oil mill.The oilseeds are allowed to undergo the required decorticating, cracking or separation. The separation of kernels and husks is must in order to get better oil recovery from oilseeds. Groundnut Decorticator, Sunflower Cracker, Palm nut Cracker, Copra Cracker, Coconut Cutter etc play their respective roles in the seed processing.The boiler unit should be installed very near to the oil expeller and not at a far distance. Generally it is advisable to have a separate boiler room. The steam from the boiler is allowed to enter the cooking kettle. The fuel for the boiler can be husks, wood or any agricultural waste. The need for boiler is eliminated if electric cooking kettle is used.Cooking kettle is mounted on top of the expeller. The oilseeds are fed into the cooking kettle. A little addition of water is given to the oilseeds to increase the moisture content. Steam, water and continuous stirring will cook the oilseeds making them soft and ready for oil expelling.The oilseeds are then allowed to enter the expeller chamber by opening the outlet gate from cooking kettle. The expeller crushes the oilseeds. The heated oilseeds are squeezed by the circular rotating worms and significant pressure of worms will extract the oil from the oilseeds. The crude oil is collected in the oil tank and oil cake is collected separately. The oil cake is gathered in the jute bags and can be used for cattle feeding or solvent extraction. The crude oil from the oil tank is pumped to the filter press. The plates and cloth arrangement of filter press gives the ready to use transparent, pure, natural cooking / edible oil as the final output. Note- For cottonseed oil and castor seed oil, separate neutralizer is provided and neutralization should be done to remove the acidic content from the oil. Prominent Features of Tinytech Oil Mill Machinery Cheapest and Unique Advanced Oil Milling Technology. Crushes all types of oilseeds whether edible oilseeds or non-edible oilseeds. Our Oil Mill Machinery is free from complicated mechanisms and complex systems. It is a simple and user-friendly technology. Specially designed Oil Expeller with scientific worm sequence inside the chamber cage to have maximum extraction pressure and for getting higher oil output from oilseeds. Small and compact filtering unit for getting transparent and clear cooking oil. Basic Requirements for Establishing Oil Mill Machinery Land and Area Requirement- Approximate 400 sq.fts Electricity Consumption- 14 HP for entire Oil Mill Manpower – 2 persons for entire 3-TPD Oil Mill Plant Consumables- Oilseeds as per the plant capacity.
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Oil Mill Expellers
Tinytech Oil Mill Expellers We manufacture and export OIL EXPELLERS for getting pure, fresh and natural cooking oil. Our oil mill is most suitable for self-reliance and self help projects, including employment generation and health programs.Our oil expeller machines are designed and developed using advanced technologies that are used for extracting oil from different oil seeds like groundnut (peanut), sunflower, soyabean, palm kernel, mustard, copra, sesame seed, rapeseed, linseed, cotton seed etc.Our oil mill expellers have varied crushing capacities. Our Tinytech expeller machines are durable, heavy duty and non-corrosive as well. They are designed to suit the needs of industrial applications and especially for the edible oil industry. The Tinytech oil expeller machine is widely appreciated for its multiple applications. This oil expeller machine finds wide application in small and large scale industries. Our ranges of oil mill expellers are suitable for all customer requirements. The steel fabricated structure ensures better alignment of the oil expeller machine and the gearbox has been designed to make it extra heavy and splitting in two pieces. The gears are totally enclosed inside the joint body and the gear box. This reduces the noise in the machine and increases the life of the gears.The design of cooking kettle has been made unique for better cooking of the seed. The kettle shaft is derived with a pair of V-belts with special tightening arrangement. This prevents slippage of V-belts and this increases its life. The reduction gear to run the kettle has also been provided with an oil bath to increase its life.All our expeller machines are guaranteed against manufacturing defect to give a trouble free service. As a result it ensures fool proof alignment, stability and gives a smooth running. Salient features of our TINYTECH OIL MILL EXPELLERS:- Our expellers give maximum oil extraction from almost all different oil seeds. Low investment and easy to install. Tinytech expellers are efficient with low operating cost and higher productivity. All the expeller models are manufactured using premium quality raw materials. Low maintenance with reduced noise levels and less power consumption. Complete full pressing in expellers with better oil recovery. The Steam kettle mounted on the expeller for pre-heating of seeds. Heavy duty Gear Box & Taper roller bearings provided for all the expeller series. High grade face hardened carbon steel used in Worm Assembly for longer life and better performance. Best quality Electric Motors provided for the least failure cases and minimum downtime.
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oil extraction plant
The oil extraction in previous times was done only through the presses. Today, most of the oil extraction is done by the oil expellers or direct press extraction. Oil extraction machinery is used for the high oil content seeds such as groundnut, sesame, soyabean, rapeseed, castor seeds, cottonseed etc.We manufacture and export Oil Extraction Plants for expelling and extraction of oil from various edible and non-edible oil seeds. Our TINYTECH OIL MILL MACHINERY PLANT includes of Oil Expellers, Oil Screw Presses, Seed Preparatory Equipments, Seed Cooking Equipments, Oil Filtration Equipments, Boilers, Oil Mill Accessories and Oil Mill Spares. Our oil milling machinery is available in various different capacities from 3 tons per day to 50 tons per day ranging from small scale to large scale. Various oil extraction plants include: > Groundnut Oil Extraction Plant > Sunflower Oil Extraction Plant > Cottonseed Oil Extraction Plant > Soyabean Oil Extraction Plant > Mustard Oil Extraction Plant > Rapeseed Oil Extraction Plant > Sesame Oil Extraction Plant > Corn Oil Extraction Plant Our range of oil extraction plant is used for extraction of edible oil from the oilseeds. There are various methods that can be used in the extraction of oil from oilseeds but this depends on the type of oil that has been used in the process. The oil extraction machinery has been made using high quality raw materials and it is manufactured as per the latest technology. Our entire edible oil extraction plant finds a huge scope in the oil milling sector and proves very helpful to the oil extraction units. Following are the different equipments which are used for the Oil Extraction Plant:- Oil Expeller / Screw Press Decorticator Copra Cutter Palm nut cracker Hammer Mills Cooking kettle Filter Presses Vertical Boiler Screw Conveyor Bucket Elevator Spares and Accessories
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Edible Oil Refinery Plant
Edible Oil Refinery Plant: Edible Oil Refinery: Edible Oil RefiningTinytech Udyog has been in the edible oil industry since 20 years. We are designers, manufacturers and global exporters of Edible Oil Refinery Plants for the refining of almost all kinds of crude oils. We have carried out successful worldwide turnkey installations of edible oil refinery plants and oil mill projects. Kindly note that the below photograph has been copied by many other companies who have put up on their website. But in actual the below photograph is of TINYTECH EDIBLE OIL REFINERY PLANT which is erected at our Tinytech Showroom Office. Main Equipments of Edible Oil Refinery Plant include the following: Neturalizers Oil Filter Presses Bleacher Oil Storing Tanks Deodourizer Soap Pans Cooler Vacuum Equipments Thermic Fluid Boiler Valves, Motors, Pipelines Vacuum Pump and the Steam Generators for the Edible Oil Refinery Plant cannot be seen in the above picture as they are on the back side. Moreover, the Catchalls with 40 Ft. tower and the Barometric Condenser are also not shown here. The Process Description for Edible Oil Refining is stated as under: For refining any crude edible / non-edible oils, there are mainly three basic processes which are carried out in the refinery plant. Neutralization Process First process is neutralization in which the oil is neutralized in order to remove the Free Fatty Acids (FFA) by adding caustic soda. Oil is heated up to about 60°C by thermic fluid coils and oil is stirred by the stirrer. Soap stock formed due to chemical reaction is allowed to settle at the bottom of the neutralizer from where it is taken out into respective soap pans. Bleaching Process The neutralized oil is then transferred for the bleaching process where the color of the oil is removed. The bleaching process is carried out with the help of respective chemicals such as carbon black, bleaching earth etc. Oil is heated up to high temperature of around 100°C under vacuum with continuous stirring operation. Deodorization Process The bleached oil then goes to the filter press where the spent chemicals are separated and clean bleached oil is obtained. This oil goes to deodorizer where the oil is to be heated above 110°C and under vacuum by providing live steam from the bottom. The temperature of the oil is raised up to certain limits. The entire process of deodorization is very crucial for the quality of the oil. Finally, the smell and unpleasant odor from the oil is removed. Cooling Process The high temperature oil is to be cooled in the cooler where the water circulating coils take away the heat. The cooled oil is again allowed to pass through the filter press for the final filtration process. Finally, totally clean, filtered, refined transparent oil is obtained at the output.During entire refining operation, all the equipments such as thermic fluid boiler, vacuum pump, vacuum equipments, barometric condenser, catchalls, steam generators, oil filters, electric motors, oil pumps etc. play their respective role. So all these equipments are very important parts of the refinery and they are connected with the vessels through pipelines. Dewaxing Process Some oils such as corn oil / maize germ oil and sunflower oil contain considerable amounts of waxes in them. Sometimes these waxes give very hazy appearance to the oil and it is advisable to remove these waxes. In such cases separate dewaxing process is carried out. Our Tinytech refinery plants are equipped with dewaxing units in order to remove the waxes from the oil and making it more stable and palatable. Fractionation Process For refining the palm oil, the above method is carried out with slight process modifications. There is addition of few extra equipments in the refinery such as chilling plant, crystallizer etc and the fractionation method is performed. Tinytech Udyog possesses expertise in the palm oil refining and our palm oil refinery plant is most advanced giving ultimate palm oil refining results.
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cooking oil refinery plant
Tinytech Cooking Refinery Plant is a durable, reliable and robust unit for getting the ready to use cooking oil. Cooking oil refining is an important process which is carried out after the oil is extracted from oil mill machinery and oil mills. The output of oil mill is treated as the input for the Tinytech cooking oil refinery plant. Cooking Oil Refining is a method to remove unwanted and undesirable elements like Free Fatty Acids (FFA), Gums, Phospholipids, Waxes, Soaps, Odor and Color etc. from the cooking oil and to improve overall quality of cooking oil. The entire process is carried out in various steps such as Degumming, Neutralizing, Bleaching, Dewaxing, Winterizing and Deodorizing. Description for Cooking Oil Refining Process- Degumming Method This is the first step in refining and is also known as the Pretreatment Process. In the degumming process, the gums are precipitated and separated by the centrifugal separation technique. If the gum content in the oil is low, only gum-conditioning is required to be done and there is no need to go for separate degumming process. The degumming can be carried out in the same neutralization vessel. Neutralizing Method Every cooking oil consists certain amounts of free-fatty acids FFA's that increase the rancidity in oil and is harmful for human consumption. In neutralization, the FFA's are removed by reacting them with caustic soda- NaOH in the neutralizer at a certain temperature and performing the stirring. In this way, FFA gets separated in the form of soap stock. Tinytech offers neutralization units. Bleaching Method The color pigments in the oil are removed in the bleaching process. The neutralized oil is treated with certain chemicals like activated earth which removes the color from the cooking oil. This process is also carried out under temperature. The bleached oil is then filtered so that the added chemicals and particles are separated from the oil. Deodorizing Method The deodorization is an important process in the cooking oil refining. This process is used to remove the odor from the oil. Every oil contains certain typical natural color. During the previous processes, certain unwanted odor is applied on the oils. The deodorization process removes this odiferous material. It is carried out under high temperature and vacuum systems. At the completion of the process, we get the deodorized-odorless cooking oil.For sunflower oil and corn oil, separate dewaxing process is carried out and for palm oil; separate fractionation process is carried out. Batch Type Cooking Oil Refining Process The batch type refining method is the oldest and the most widely used method for chemically refining of cooking oils. This type of oil refining process is used for smaller capacity refinery plants from 3 tons/day to 30 tons/day. The batch type process is generally preferred because it has low cost, low effluent generation, easy maintenance and easy to operate making it economically more viable. Numerous TINYTECH batch refinery plants are operational at various places refining different cooking oils. Continuous Type Cooking Oil Refining Process The continuous oil refining line is used for capacities higher than 30 tons/day and up to 500 tons/day. This method is used for where the cooking oils contain higher FFA content. Though this process line is expensive, it provides automation along with low processing costs and superior quality refined oil.Having years of experience in the cooking oil refinery plants and oil refining sector, TINYTECH UDYOG can supply the cooking oil refinery plants with both the process lines with successful erection, installation and project execution to get the excellent refined oil at the output.
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cooking oil extraction machines
900,000 Per Piece
Cold Press Expellers
Cold Press Expeller is used for the expelling of oil at a lower temperature of below 20 degree Celsius. It is also referred to as the cold oil press method in which no heat is involved. The entire operation of cold oil pressing is carried out at the normal room temperature. The cold press expeller works in the rotary manner, hence it is also known as the rotary cold press expeller.The cold pressed oil has been used in Asia and Pacific over thousands of years ago. This method is very appropriate for expelling oil from oil seeds like white and black sesame, coconut, almond, mustard, rapeseed and peanut from the oil. We fabricate and supply an excellent range of rotary cold presses, which are widely appreciated by our base of clients across the globe.Although the extraction of oil is slightly low as compared to other hot expellers but the oil purified by using our rotary cold press expeller machine has an advantage of better aroma and fragrance. The oil recovered from the rotary cold press expeller has a better nutritional value and is extremely suitable in the formulation of herbal oil that has better therapeutic value.In the rotary cold press expeller, you will retain the nutrients and vitamins in the edible oil that are essential to the human health.The Tinytech Rotary Cold Oil Press Expeller Machine is suitable for extracting the Virgin Coconut Oil also. The coconut oil can be obtained by a very simple technology, and it produces a very high quality of coconut oil. The virgin coconut oil can be obtained by using the fresh coconut meat. The pure VCO is the smartest oil one can use in cooking and it is a healthy food choice. The main health benefits of using the cold pressed virgin coconut oil (VCO) are- - Supports and enhances the immune system of body.- Keeps the skin and hairs healthy- Leads to healthy metabolism- Promotes weight loss when and if you need it.- Eliminates the digestion problems.- Acts as a moisturizer for the skin.- Reduces the risk of heart disease and cancer. Designed as per the latest technology our TINYTECH ROTARY COLD PRESS EXPELLER is characterized by the below mentioned distinguishing features: It is a compact machine accommodated on 600mm x 600mm base frame. 2 HP electric motor drives vertical mortar revolving at 12 RPM through reduction gear box. Pestle and mortar are so much robust that practically there is no maintenance. Pressure increasing device is through heavy spring and screw. Shipping dimensions are 30" x 36" x 48" (750mm x 900mm x 1200mm) There are 3 different types of models designed and developed with different crushing capacities. In a rotary cold press expeller machine, the capacity is defined by the batch size. The process time is not more than 45 minutes. Thus, a rotary cold oil press expeller machine is uniquely beneficial for small scale production of oils at home or where it is daily locally consumed.
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dewaxing plant
Palm Oil Refining Plant
Sunflower Oil Refinery Plant
oil milling plant
Mustard Oil Refinery Plant
Oil Deodorization Plant
Coconut Oil Refinery Plant
Physical Oil Refining
cooking oil refinery
Fractionation System
Palm Kernel Oil Refinery Plant
Palm Kernel Oil Refining
Palm Kernel Oil Plant
Palm Oil Refinery Project
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