Cyclone Separators Dealers

A high speed rotating (air)flow is established within a cylindrical or conical container called a cyclone. Air flows in a spiral pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the center of the cyclone and out the top. Larger (denser) particles in the rotating stream have too much inertia to follow the tight curve of the stream and strike the outside wall, falling then to the bottom of the cyclone where they can beremoved. In a conical system, as the rotating flow moves towards the narrow end of the cyclone the rotational radius of the stream is reduced, separating smaller and smaller particles.   Applications General applications include: _ oil refineries to separate oils and gases _ cement industry _vacuum cleaners   Features Required: High efficiency over a broad flow range Flow-optimized design Low pressure drop resulting in energy savings High safety during operation under pressure Long-term corrosion protection    

we offer wide range of multi- cyclone separators when volume of air flow is large, single cyclone tends to become inefficient.  therefore it is recommended to use multiple numbers of cyclones thus called multi cyclone.  it has a common body container wherein numbers of small cyclones are included, each handling small volumes, thus offering better efficiency.  thus, number of cyclones operating together offer far better performance for larger volume than single one.  of course dimensions are favorable too and so the cost.

We are positioned at the apex as a preeminent Manufacturer and Supplier of Cyclone Separator, which is used for controlling pollution in various industries. High efficiency Cyclone Separator separates dust particles from air stream with the help of centrifugal force. These Cyclone Separators are fabricated in various capacities that start from 500m3/h to 25,000m3/hr. Known For SimplicityMinimum maintenanceLonger lifeHuge Capacity Used In WoodworkingMetal GrindingMachining

As a quality-oriented organization, we are focused to provide our clients an excellent quality cyclone separator. The offered cyclone separator is perfectly designed with using top grade factor input and advance technology. The offered cyclone separator is availed in different related specifications, in order to fulfill the spotted expectations of our dear client. Our given cyclone separator is rigorously tested by the expert’s team. Additionally, our customers can take this cyclone separator from us in modified options and at affordable rates. SPECIFICATION: As per the customers requirement APPLICATIONS: Cyclonic separator is used to remove particulates from an air, gas or liquid stream, without the use of filters, through vortex separation. It can be used in all kind of industries.

UNICON Cyclones and Multi Cyclones are used for collection of coarse dust particles in cement industries and steel industries. Our cyclones are effectively designed to remove dust with an emission level upto 200 mgm3. The pressure drop across the cyclones are as low as 50-100 mm WG resulting in energy savings.

Cyclonic separation is a method of removing particulates from an air stream, without the use of filters, through vortex separation. Rotational effects and gravity are used to separate the particle from the dust laden air. Cyclone body will be cylindrical in the top portion and conical shape at the bottom as shown in the drawing. The air stream will enter into the cyclone body tangentially in the top cylindrical with high velocity. The top portion of the cyclone body guides the air to move in a circular path in high velocity. A cyclonic effect (twister) will be created inside the body and the air stream move downwards in the heavier dust particles in the helical pattern. The heavier particles in the air stream have too much inertia while moving in cyclonic effect and move towards outer peripheral of the cyclonic effect in the air stream. When the particles are striking the inner surface of the cyclonic body, it will lose its momentum and fall down. In a conical system, as the rotating flow moves towards the narrow end of the cyclone, the rotational radius of the stream is reduced, thus separating smaller and smaller particles.             Cyclone is called as pre-collector in the dust extraction system. Cyclone has good efficiency in dust separation for large size particles and fiber dust particles. Cyclone separator will be used to segregation of items or products in the conveying systems. Cyclone separator MOC will be defined by the application and nature of dust to be handled. Cyclone separators widely used in Wood industries Flour mills Pneumatic conveyors Coir mattress Fibre glass Buffing & Polishing Boilers and furnaces exhaust Bulk drugs

Cyclone Separators are also known as Sand Separators or Centrifugal Separators. They require a minimum operating pressure of 2 kgcm2. This filter does not contain any moving part or any filtration media hence there is zero maintenance and no choking of filter which leads to extremely low to zero pressure drop values.

Cyclone Separator are ideal for separating dust with particle size greater than 5 um. Cyclone Separator provides a very cost effective solution to the problems of dust collection, materials and for conveying bark and chips. Cyclone Separator unit basically consists of a cylindrical and a conical portion. As the dust leaden air enters the inlet port, it spirals downwards in an outer vortex and comes out of the unit in an inner vortex. It uses centrifugal force for the separation of particles. Centrifugal action causes the air material to move around the inside walls of the cyclone, from where the material drops by force of gravity at the bottom leaving the air to escape through the top. Cyclone Separator Salient Features: Low resistance to flow Simplicity and reliability No moving parts Low maintenance requirements

Cyclones are offen used for pre collector as they are efficient in removal of course dust particles from air or gas stream . The advantage of cyclone is low cost, low maintenance and low pressure drop. It is not suitable for fine dust particles. Cyclones can be offered in multistage for better efficiency. Efficiency as high as 90% down to 20 microns can be achieved .we can offer cyclones constructed out of steel, aluminum and stainless steel. Multi Cyclone/ MultiClones The principle working of multiclone is same cyclone . This can be constructed of steel, cast iron. They are used for course dust and efficiency is up to 90% down to 5 microns. The outer enclosure is constructed out of steel . Hopper with rotary air lock valve are provided.