Integrated Automation and Robotics Waluj, Aurangabad, Maharashtra

Zinc Electroplating is one of the most common forms of electroplating and popular because of its relatively low cost, protective nature and attractive appearance. The coating done through this process gives corrosion protection to ferrous components and it can give colors like gold, black or olive drab finish, by post treatment. The zinc electroplating process can be used to coat nuts, bolts, washers and automotive parts, such as interior components and gas filters. It also provides an effective undercoat for paints, when high corrosion performance is required. The most widely used zinc plating solutions are acid chloride, alkaline non cyanide, and cyanide, and the most widely used zinc alloys for electroplating are zinc-nickel, zinc-cobalt, and zinc-iron.

Welding SPM wide range of welding SPMs that are mainly used when shapes are complicated. The safety features of these SPMs are well maintained so that our client does not face any inconvenience at any stage. These are made of qualitative raw material that is procured from reliable vendors. We offer the entire range of Welding SPM’S in various specifications and can be properly customized as per the specifications provided by the clients.

Welding SPM a wide range of welding SPMs that are mainly used when shapes are complicated. The safety features of these SPMs are well maintained so that our client does not face any inconvenience at any stage. These are made of qualitative raw material that is procured from reliable vendors. We offer the entire range of Welding SPM’S in various specifications and can be properly customized as per the specifications provided by the clients.

Phosphate coatings are often used to provide corrosion resistance, however, phosphate coatings on their own do not provide this because the coating is porous. Therefore, oil or other sealers are used to achieve corrosion resistance. This coating is called a phosphate and oil (P&O) coating. Zinc and manganese coatings are used to help break in components subject to wear and help prevent galling. Most phosphate coatings serve as a surface preparation for further coating andor painting, a function it performs effectively with excellent adhesion and electric isolation. The porosity allows the additional materials to seep into the phosphate coating and become mechanically interlocked after drying. The dielectric nature will electrically isolate anodic and cathodic areas on the surface of the part, minimizing under film corrosion that sometimes occurs at the interface of the paintcoating and the substrate

Oven can be used for water drying or paint baking or powder curing. For water drying normally oven inside temp is set to 110oC. For paint baking normally oven inside temp set in between 120 to 140oC. or powder curing normally oven inside temp set in between 180 to 220oC.

The Dip Painting can be carried either Dunk type (Transporter based) or Conveyorised method. The component is immersed in paint having specific viscosity to avoid the Orange pill and droplets.

Robotic arms and have the capabilities for the design and execution of a Robotic solution and Integration. IAR integrates standard Robots from most manufacturers, manufactures a standard range of Gantry & portal robots. Our solutions include welding automation, palletizing, pick and place, packaging and other custom requirements. We can integrate the system with ROBOT of customer’s choice (ABB,FANUC,MOTOMAN etc)

The insulating coating is used on parts where you need good electrical resistance or insulating properties. The fluidized bed is used for coating of powder on component at 250 deg temperature. The component is oscillating in fluidized bed. The frequency of oscillation decides the coating thickness.

Integrated Automation & Robotics Offers A Wide Range Of Spray Painting Booths, Which Are Designed With Precision To Meet The Varied Requirements Of Clients In The Most Complimentary Manner. The Specified Technical Features And Smooth Functioning In The Tough Applications Of Varied Industries Are Some Of The Demand Raising Facts Of Our Spray Painting Booths, Which Make Their Demand Consistent In The Global Markets. A Spray Booth Is A Pressure Controlled Closed Environment, Used To Paint Vehicles In A Body Shop. To Ensure The Ideal Working Conditions (temperature, Air Flow And Humidity), These Environments Are Equipped With One Or More Groups Of Ventilation, Consisting Of One Or More Motors And One Or More Burners To Heat The Air Blown. In Order To Assist In The Removal Of The Over Sprayed Paint From The Air And To Provide Efficient Operation Of The Down-Draft, Water-Washed Paint Spray Booths Utilize Paint Detackifying Chemical Agents.

Cathode Electro Deposition is most advanced and environment friendly Water based coating to be done on metal components. A combination of dip and spray ensures reach of paint at every corner of component having intrinsic shape as well. CED is chemically resistant, mechanically durable, and pleasant in appearance having very Good Salt Spray life and is sought for by all automobile users. Electro-deposition of primer coating has become universal for a modern automotive paint shop. In ED, charged particles from the paint emulsion move to Anode (AED) or Cathode (CED) under electrical forces. The direct current established through the bath makes the pigment and resin base of the paint wander towards the body surfaces. Coating reaches all the recessed area. Deposited film does not re-dissolve. However, the un-deposited material is rinsed. Ultra filtrate (UF) equipments are used for ED paint ingredients separation of those not forming film and recovery of Paints. Deposited film after stoving becomes hard, durable polymeric film.