Scorpio Engineering BMH Pvt. Ltd. Cox Town, Bengaluru, Karnataka

Scorpio Weigh Hoppers are tailor made to suit customer specific requirements and are generally standardized to a range of volumes from 300 lit. to 5000 lit. in Steel/Stainless Steel. The set consists of weigh hopper, set of load cells, batching controller/PLC, weight indicator, control, communication wiring and programming. Reputed make batching controllers are used for accurate recipe or programmed in PLC based on the requirement. Silo weighing system is used for the inventory management system, automatic truck or rail wagon loading and for continuous material feeding control for plant process. Size : To suit customer requirement Mounting arrangement: To suit customer requirement Weigh batch controller / indicator: Provided MOC: MS construction / SS304 contact parts Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint)

These units are used for feeding materials to silos, bins and hoppers. Available in both U-trough and tubular trough designs. Close tolerance machining and fabrication in our state-of-the-art manufacturing facility assures equipment quality and performance. Designed especially for various throughputs depending on the system requirements. Manufactured in Mild Steel / Stainless Steel constructions. Special type with variable pitch screw feeders are designed for handling highly free flowing and different bulk densities. Handling capacity varies from 100 kgs/hr. to 100 tons/hr. Type: Horizontal / Inclined / Tubular / U-trough MOC: MS construction / SS304 contact parts Size and length: Suitable for the application Sealing : PTFE / Inmarco Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint) Starter / VFD: Optional Geared Motor: Chain drive / direct mounted

Scorpio Rotary Airlocks are an effective means of controlled feeding of dry bulk materials to pneumatic conveying pipelines or for gravity feed of bulk materials. The airlocks prevent air from escaping into or from the conveying line to the feeding vessel or bin while allowing positive feed of the materials. Essentially consisting of a concentric multi-vaned rotor in a precision-machined housing with end cover plates, our airlocks are manufactured in a variety of constructions and sizes depending on their application. Heavy duty design Outboard bearings Air purge provisions Hardened tips (optional) Type: Drop Through / Blow Through / Pellet Design / Quick Clean Design Rotor Type: Open ended / closed ended / Pocket type. Adjustable vane tips: Provided. Size: 150 / 200 /250 /300/ 350 /400/ 450 / 500 mm dia. Bearing: Outbored Sealing: PTFE / Inmarco MOC: MS construction / SS304 contact parts / PTFE Coated Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint) Geared Motor: Chain drive / direct mounted

The powderPUMP is a new innovation in dense phase pneumatic transport allowing customers to choose standard models such that they can transport dry bulk materials within the plant without the need to purchase and assemble individual system components. The unit consists of a steel frame sized such that two units can fit into one standard 20ft container. The steel frame houses two dense phase pneumatic transfer vessels, an oil free screw compressor, instrumentation, valves, controls and pneumatic pinch valves at the outlet. The system is engineered to cycle between the two dense phase transporters so that continuous conveying is possible. The customer places the equipment where he has the material for conveying. The conveying pipeline is then connected to the flange of the powderPUMP. The inlet flange mounted on top, flush with the steel frame level, receives product from any one of the following customer equipment: Overhead Silo Inclined Screw Conveyor Inclined Aero-mechanical Conveyor Inclined Spiral Conveyor Big Bag Unloader Any other feed method

Usage : Powdered material

Scorpio’s Open Truck Unloader is a mobile bulk material unloading unit designed for unloading dry bulk materials from standard open trucks. Many materials which are low in cost cannot be transported in bags and are often transported loose in bulk in standard open trucks. The unloading of this loose material after the truck reaches the destination is now done manually creating major dust and health problems. The OTU is designed to eliminate such manual unloading The unit consists of a hydraulically articulated 3-arm boom with a suction nozzle and suction pipe attached to it. This boom will enter the truck from the rear and is operated by a radio remote controlled hand held pendant unit The bulk material is sucked out through the suction nozzle / pipe into a filter receiver where the bulk material and conveying air get separated. The air exits through a built-in automatically cleaned reverse jet filter unit to the suction port of a special type Roots Blower. The collected bulk material in the filter receiver drops to a conveying pipe below through a Rotary Valve. This conveying pipe receives motive-conveying air from a different Roots blower meant only for the discharge operation. The bulk material which falls into the conveying piping from the 2 Nos. Rotary Valves of the primary cyclone and filter is conveyed to the customer silo pneumatically by this blower. The customer silo should have a suitable filter on top. Suction nozzle: Hydraulically / Electrically driven Stirrer assembly. Application: Powdered material Power: Self driven / External MOC: MS construction / SS304 contact parts Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint)

Capacity : 20 TPH

Scorpio is the pioneer in FIBC (Flexible Intermediate Bulk Containers also generally called “JUMBO BAGS or BIG BAGS) handling systems in the country. Both the SCORPIO F.I.B.C. UNLOADERS and FILLERS are completely self contained units that come in a “ready - to - use” condition. All you have to do is provide a one-point power and compressed air supply! Our Unloading machines have special built-in sequentially operated massager units that gently push the material out of the bag discharge opening. Our Big Bag Fillers can automatically fill big bags to correct weights using bag inflation and high speed filling sequences with integral load cell systems.

These are unit equipments provided on the pneumatic conveying line to divert the flow of material to the required storage point. The robust construction of these valves can handle materials with different properties including highly abrasive materials. The unique design of these units ensures leak proof flow of powders. These valves can be operated manually, hydraulically or through pneumatic cylinders with material of construction being SS304 / Carbon Steel offered in different sizes (65mm to 250mm). Type: Electro Pneumatic actuated Size: 80 / 100 /125 /150 /200 /250mm dia. MOC: MS construction / SS304 contact parts Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint)

Control System consisting of PLC based Control Panel and Supervisory Control Data Acquisition System. The system enables comprehensive data acquisition, monitoring and control functions to be performed in a user friendly environment Typical tasks performed by the Control System relate to operational safety, managing the sequence of operations, closed loop control for batching operations and control of process by means of measured parameters like level, weight etc. The user interface to the Control System is through means of a Personal Computer based Operator Station. This Operator Station provides a real time view into the operations of the plant besides archiving of key process data. Control panel Type: Hard wired / PLC panel MCC Type: Compartmentalised / non-compartmentalised / drawout type Control: SCADA / Local Panel Annunciation: MIMIC / SCADA / HMI

Dense Phase Transporters (Denseflo Vessels) are the heart of systems handling material pneumatically in dense phase mode. They consist of a Coded Pressure Vessel with specially designed valves, instrumentation and controls. Manufactured in a range of volumes from 300 litres to 20000 litres for efficiently transporting a wide range of materials in various grades. Valves and instrumentation are fully automatic and controlled by PLC or PC. Vessels are available in both Mild Steel and Stainless Steel constructions. The ideal conveying distance can be 300 to 500 mtrs. with addition of air booster line, material can be conveyed upto 1000 mtrs. Conveying material: Almost all powdered material Conveying capacity : Upto 150 TPH Conveying distance: Upto 1000m (Please check with SEBMH for particular application) MOC: MS construction / SS304 contact parts Paint: Synthetic Enamel paint - 100DFT. (Optional: Epoxy paint) Offer : Complete package with PLC/ SCADA, installation and commissioning

For the purpose of economically transfer of dry bulk powdered materials from the supplier to various users, the container trucks or 20 feet standard containers are used. For Export and import of bulk Raw material, 20 feet standard containers can be used but for shorter distances considering the better workability of return logistics the integral container body trucks are recommended. MOC : MS construction / SS304 contact parts Type : Mechanical / Pneumatic loading Capacity: 5 to 30 tonnes/hour. Controls : Automatic Weighing: Optionally provided. Paint: Synthetic enamel paint / Epoxy paint Dust collector : Shall be considered for fine material

Used for material storage purposes and are custom-built. Available in various sizes, the construction can be conical, rectangular, cylindrical etc. Designed for mass flow discharge to prevent any rat holing, arching, bridging of materials. The material is discharged out of the unit uniformly. These units can also be offered with suitable flow-aid devices depending on the application and manufactured in both steel and stainless steel constructions. Air and water tight silos are designed for out-door applications for chemical, food and pharma. Type: Circular / Rectangular MOC: MS construction / SS304 construction / Linered silos Size : Designed to customer requirement (Large silos upto 1000M3) Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint) Supporting Structure : Will be provided as additional Load cells and Weight indicators: Will be provided as additional

Scorpio’s Bulk Tankers are used to haul a major amount of dry bulk material across large distances from supplier to user for industries such as Food, Minerals, Cement, Chemicals, Petrochemicals etc. Proper logistics can lead to low inventories. Silos at user plant can be filled in a few hours (Bulk Truck capacities range from 4 to 30 tonnes depending on material characteristics like bulk density, particle size distribution, air retention / permeability etc.)   The major advantages of dry bulk transportation in tankers are: Dust free and loss free handling Elimination of bags and bag handling Automatic unloading to silos using pressurized air One man can load and unload up to 100 TPH of most materials. Capacity: 10 & 16m3 gross volume. Discharge type: Conical discharge / Aerated bottom discharge Application: Fine Powders / Pellets / PVC Resin etc. Conveying type: Compressed Air/ Roots Blowers Conveying distance: Preferably less than 30 mtr. Safety Valve: Provided MOC: MS construction / SS304 contact parts Discharge Capacity: 5 -15 TPH (Pl contact us for specific application) Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint)

Scorpio’s Bucket Elevators are designed for heavy-duty operation and long life and are used to facilitate transportation of measured quantities of bulk materials through buckets in vertical direction. The Bucket Elevators allow controlled feeds at many locations and can easily be interfaced with various types of feeding devices. Scorpio has supplied bucket elevators upto 60 mtrs height for handling different raw materials for Glass, Chemical, Soap and Detergents Industries Type: Centrifugal / Continuous / Chain / Belt MOC: MS construction / SS304 contact parts Height & Capacity – Wide range (Pl contact us for specific application) Paint: Synthetic enamel paint - 100 DFT. (Optional: Epoxy paint) Starter: Optional De-dusting System: Optional. Safety Switches: Provided.

Scorpio’s Bin Vent Filters are used in Pneumatic Conveying Systems as the final element to prevent any dust carry-over to the environment. The bag cleaning is done by an electronically controlled valve with timer. Bin Vent Filters can be mounted on bins and silos where there are no headroom restrictions. Available in different sizes and materials of construction depending on application. Scorpio can manufacture top loading, bottom loading and side loading of the filter elements to suit critical site requirements. The dust particles down to 0.3 micron can be filtered by a special filter element. Cloth area: From 3 to 100 Sq. mtr. (Standard size) MOC: MS construction / SS contact parts. Paint: Synthetic enamel paint / Epoxy paint Control Voltage: 24V DC / 110V AC / 220V AC "Filter Bags: Polyester needle felt. (Various filter membrane available for specific application)" Filter Cleaning: Sequential reverse pulse jet cleaning mechanism Bag Removal: From top or side Dust Handled: From fine dust of 0.3 microns onwards Dust collector outlet dust emission level: 10 to 15ppm.

Scorpio’s Bin Vent Filters are used in Pneumatic Conveying Systems as the final element to prevent any dust carry-over to the environment. The bag cleaning is done by an electronically controlled valve with timer. Bin Vent Filters can be mounted on bins and silos where there are no headroom restrictions. Available in different sizes and materials of construction depending on application. Scorpio can manufacture top loading, bottom loading and side loading of the filter elements to suit critical site requirements.

Scorpio’s F.I.B.C. (Flexible Intermediate Bulk Containers) FILLERS and UNLOADERS are completely self-contained units that come in a “ready-to-use” condition. All you have to do is provide a one-point power and compressed air supply! Our Unloading machines have special built-in sequentially operated massager units that gently push the material out of the bag discharge opening. Our Big Bag Fillers can automatically fill big bags to correct weights using bag inflation and high speed filling sequences with integral load cell systems. Bag size handled: 90 cm x 90cm x 120cm. (Contact for other sizes) No. of Loops: 4 Nos. Discharge type: Bottom spout. (By untieing the draw string provided) Bag massagers: Optional. Monorail & Hoist: Optional Discharge Screw or Rotary Airlock: Optional Hopper holding capacity: 1000 lit. MOC: MS construction / SS304 contact parts Control Voltage: 24V DC / 110V AC / 220V AC Dust collector: In-built. Connected Power: 2.2 kW approx. Filter Cleaning: Sequential reverse pulse jet cleaning mechanism

scorpio’s f.i.b.c. (flexible intermediate bulk containers) fillers and unloaders are completely self-contained units that come in a “ready-to-use” condition. All you have to do is provide a one-point power and compressed air supply! our unloading machines have special built-in sequentially operated massager units that gently push the material out of the bag discharge opening. Our big bag fillers can automatically fill big bags to correct weights using bag inflation and high speed filling sequences with integral load cell systems. bag size handled: 90cm x 90cm x 120cm. (contact for other sizes) no. Of lifting loops – 4 nos. inlet type : inlet spout (by tieing the mouth by draw string provided) powerised trolley for taking the bags out: optional capacity - 8 -10 bags per hour. feeding screw or rotary airlock: optional moc: ms construction / ss304 contact parts control voltage: 24v dc / 110v ac / 220v ac dust collection : optional connected power: 1.1 kw approx. instrument compressed air : 10m3/hr. Fad @ 6 bar compressed air requirement: 5m3/hr fad @ 6 bar

Scorpio offers Horizontal & Inclined Belt Feeders for extracting bulk materials from a dump hopper or regulating feed to further process. Belt Feeders are volumetric feeders for metering material flow to prevent flooding and choking downstream equipments. Load cell mounted Belt Feeders or Weigh Belt Feeders allow measuring of the feeding/extraction rate.   The units consist of the following parts: Conveyor belt Head and Tail drums with bearing assembly Drive unit Carrying and return idler rollers with frames Load cell assemblies (for weigh belt feeders) Belt tensioning take up arrangements All these parts are mounted to a robust Steel Main frame. Accessories like feed & Discharge chute, skirt board with skirting material. Various safety features can be selected based on customer requirements in addition to standard accessories like zero speed sensor, belt sway switch, pull cord switch etc. Application: Various types Belt Types: PVC, N/N, EP, Steel Cord etc. MOC: MS construction / SS304 contact parts Height & capacity – Wide range available Paint: Synthetic enamel paint - 100 DFT (Optional: Epoxy paint) Starter: Optional De-dusting connections: By customer Safety Switches: Will be provided based on length / type Idlers & Pulleys: Based on application

Scorpio Bag Slitting Machine (Model: Multicut) is a versatile automatic slitter and earns its name owing to its ability to cut any type of bag be it paper or HDPE. It is ideally suited to Indian conditions where the raw materials in bags are not properly sealed. In the Multicut, the bags are impaled on to a high-speed cutting knife. To impale the bags against the knife the machine literally "drops " the bag from a height of about 1 meter on to the blade. The moment the bag is slit, the material spills out. After this, the cut bag is tumbled in an inclined wire mesh drum in which the bag is repeatedly lifted and dropped as it moves forward to the exit. Material falls through the mesh to a collection hopper while the cut bag pieces find their way to a bag compactor. An integral dust extraction system ensures dust free operation while the bags are being cut and tumbled. MOC: MS construction / SS contact parts (Optional) Capacity: 300 to 600 bags/hour of 25 to 50 kg. Type of bag: HDPE / Paper bags Bag dimension: (L x B x H) 900 x 770 x 250 mm Max. Lump size: Powder and pellets ( special design avilable for lumps application) In-built dust filter: Provided Vibro sieve: Optional Empty Bag compactor: Provided Structural Platform: Optional Bag feed conveyor: Additional based on requirement Control Voltage: 24V DC / 110V AC / 220V AC Filter Cleaning: Sequential reverse pulse jet cleaning mechanism Dust collector outlet dust Emission level - 10 to 15ppm. Noise level - 85dBA at 1 mtr distance. Material retention alongwith empty bag : 0.2 % Max. (Based on feedback from customers) Connected Power: 11kW approx. (Please contact us for specific application) Control Panel: Provided Paint: Synthetic enamel paint - 100 DFT (Optional: Epoxy paint)

Scorpio Bag Slitting Machine (Model: Multicut) is a versatile automatic slitter and earns its name owing to its ability to cut any type of bag be it paper or HDPE. It is ideally suited to Indian conditions where the raw materials in bags are not properly sealed. In the Multicut, the bags are impaled on to a high-speed cutting knife. To impale the bags against the knife the machine literally "drops " the bag from a height of about 1 meter on to the blade. The moment the bag is slit, the material spills out. After this, the cut bag is tumbled in an inclined wire mesh drum in which the bag is repeatedly lifted and dropped as it moves forward to the exit. Material falls through the mesh to a collection hopper while the cut bag pieces find their way to a bag compactor. An integral dust extraction system ensures dust free operation while the bags are being cut and tumbled.

Bag Filters used in Pneumatic Conveying Systems as the final element to prevent any dust carry-over to the environment. The bag cleaning is done by an electronically controlled valve with timer. Bag filter are floor mounted with a suitable integral collection hopper and a discharge valve. Bag filters are available in different sizes and material of construction depending on applications. Scorpio can manufacture top loading, bottom loading and side loading of the filter elements to suit critical site requirements. The dust particles down to 0.3 micron can be filtered by a special filter element. Cloth area: customised. MOC: MS construction / SS304 contact parts Paint: Synthetic enamel paint - 100 DFT. ( Optional: Epoxy paint) Control Voltage: 24V DC / 110V AC / 220V AC "Filter Bags: Polyester needle felt. ( Various filter membrane available for specific application)" Filter Cleaning: Sequential reverse pulse jet cleaning mechanism Bag removal: From top or side. Dust Handled: From fine dust of 0.3 micron onwards. Dust collector outlet dust Emission level - 10 to 15ppm. Collection Hopper: Included Outlet Valve: Optional Hopper Discharge Aids: Optional

finely powdered materials tend to create hazardous and unhealthy dust clouds at the unloading / discharging point and create pollution problems and material wastage. A simple and inexpensive solution is to use a bag dump station which allows convenient and dust free unloading of manually cut bags. The scorpio’s bag dump hopper is suitable for manually unloading the contents such as powders, pellets, flakes, granules etc of standard 50 kg / 25 kg. Bags. It consists of an integral hopper into which contents of the bags are manually unloaded. The hopper is fitted with a mesh to separate thin and long fibres. A dust filter is mounted onto this hopper. The dust filter operates with a reverse pulsejet cleaning mechanism. Dust generated while emptying of the bag, is collected onto the filter bags and dislodged by the air pulses. A centrifugal fan mounted above the filter unit evacuates dust free air to atmosphere. This unit is available in both mild steel and ss304 contact parts. paint: synthetic enamel paint - 100 dft. (optional: epoxy paint) filter bags: polyester needle felt. (various filter membrane available for specific application) control voltage: 24v dc / 110v ac / 220v ac filter cleaning: sequential reverse pulse jet cleaning mechanism dust collector outlet dust emission level - 10 to 15ppm. noise level - 85dba at 1 mtr distance. centrifugal fan : 2.2 kw 415 v ac, 3 phase, 50 hz.