Ravik Engineers Vasant Kunj, Delhi

SOCO’s introduces its newest generation in tubes and profiles processing technology – the Fiber Laser Tube Cutting System. With over 30 years of experience in design and manufacturing experience in tube cutting technology, SOCO is specialized in solutions for the Tube and Pipe industries, and the new Laser Tube Cutting Line is the ultimate solution for joining multiple machining processes in one system for maximum flexibility, automation and performance. Automatic Tube Bundle Loading Automatic Material Alignment Automatic Feeding and Rotation Fiber Laser Tube Cutting Unloading

The SOCO TF Tube End Former Series is widely used in numerous end forming applications and industries, such as automotive exhausts, furniture, air conditioning, among others. These machines are different than conventional end formers, due to their low setup, high flexibility, superior precision and compact design.   These machines go up to 82 mm in size, and incorporate hydraulic operation and touch screen control. They may be fitted with 1 or 2 operating stations to process operations on tube ends and are suitable for both straight and bent tubular parts.   C Types The C Type machines are designed for common end forming applications including tube expansion, reduction and slotting. The C type machines use segmented tooling consisting of expanding segments and reducing jaws, with extremely quick setup (drop down tools).   E Types With similar capabilities as the C type, the E type adds a Ram and Vise Forming feature, which allows it to form even more complex shapes, such as various types of beading and flaring processes, among other kinds of end forming.   IO Types The I/O type is used for precision sizing of tubes, and uses a combination of expanding segments and reducing jaws for accurate control of the inside and outside diameters. These can be sequenced in any order for improved accuracy and reduced ovality. The I/O also incorporates a touch screen control for quick setup. The I/O type is used for the highest accuracy and control of the inside or outside diameters (I.D./O.D.) of the tube. Unlike tooling systems used in the C and E type, the I/O type tooling is comprised of a set of inside expanding fingers and outside reducing jaws. These can be sequenced in any order to give improved sizing accuracy and minimal ovality.

The new SOCO CNC Tube Bender  which is equipped with Left and Right Bending Technology for maximum flexibility and minimal interference. The “ U type” pipe bender is especially suitable for complex parts and shapes, such as automotive head rest, fuel lines, heating and cooling systems. This pipe bender is equipped with 5 ~ 10 electric CNC axes, 2 ~ 3 bending stacks and uses SOCO’s unique DGT technology ( Direct Gear Transmission ). Left and Right Tube Bending capabilities in the same cycle DGT technology – Gear Transmission Bending for Highest Speed and Accuracy Easy Programming – Setup a part in the same way as a single directional bend Elongated bending neck for maximum working area 5 ~ 10 Electric servo controlled axes pipe bending machine 2 speeds + Early mandrel extraction Automatic Groove Detection System for ensure the tube in right direction before bending (Optional) Automatic mandrel lubrication Touch Screen with IPC ( Industrial PC ) Multi-stacks + Multi-Radius Independent pressure die system for each bending stack Optional Automatic Loaders (AF), Groove and Seam Detectors and Automatic Unloaders (AUL)

Features X- axis stroke 4.5M(optional)，Y- axis stroke 250MM，Z- axis stroke 100MM. 3 axis stroke adjust by manual. Z -axis auto drilling .3 axis position by M10 LCD display with magnetic tape. 3 set drilling head can be movable together or choice individual start . Single or continue start for Choice. Each head minimum distance is 600MM. Automatic oil mist system for cooling the drilling tool. Y-axis max loading material width 250MM. Two steps start :the first step high speed feed rate (feeding position can be adjust )，the second step lower speed feed rate (feeding position can be adjust)。 Hydraulic feed way.

Segmental saw blades were developed to minimize the repair costs imposed by the limited applications know-how of early post war sawing technology. The Chrome Vanadium saw blade bodies have rivetted HSS tooth segments around the periphery which can be removed and replaced when damaged or worn. Sizes range from 250mm to 1610mm diameter in various tooth profiles.

Feature To operate the machine, simply treadle on the foot switch, the machine will automatically perform clamping and cutting for convenient operation. Concealed sawblade performs upward cutting. Single or multiple workpieces can be cut simultaneously. While cutting, the oil mist splashes automatically for cooling and lubrication. Cutting feed is driven by a air/hydraulic combination cylinder for extremely stable cutting speed. The machine cabinet painting is baked by high temperature of 200 degree ( Powder coating ) for resisting bumping without paint peeling off. The machine permits ± 0 ~ 45 degree cutting.

Phase : 3 Phase

Cut-off ( tube cutting ) and slot at the same time. One cycle can produce several work pieces Multiple pieces slotting knife was set in one spindle to do the job simultaneously High power spindle with high pressure & mass volume coolant. This ensures fast production rate Patent Design in the knife deep position adjusting and the spindle supporting structure. Also in the material claming system The cutting Head forwards in 2 steps. The 2nd speed step is infinitely adjustable, and thus prevents machine idle time

Form No.1 to No.8 all drilling head working simultaneously. Each head minimum distance is 600 mm. 8 sets drilling headd position by manual (LCD display). X axis, Y axis,Z axis adjuct position by manual. Motor Spindle 7,000 R.P.M. Loading material width 150 mm Y-axis storke 150mm. Z-axis oil mist system for tool.

Dimension (LxWxH) : 3,780 x 1,850 x 2,041mm

With the SOCO FM series chamfering machine for Double Tube Ends Chamfering + Length Measuring, it is possible to simultaneously chamfer both ends of a tube, with up to 3000 mm in working length , as well as measure their lengths with tolerances as low as +/- 0.02 mm. With an optional BTM (Bundle Loading Magazine), the machines offer a completely automatic loading, feeding, chamfering and length measuring processes. Using an absolute length measuring system (against a calibrated piece), the machines may also be programmed to stop after a certain number of pieces do not fall within the specified length tolerance. This range is suitable for a clean and even chamfer on both ends of the tube, with chamfering the inside + outside (I/O) and face of the material or making a radius (round) chamfer than measuring its length.  It may also be used for outside chamfering of solid bars (*). (*) Depending on material’s weight and tensile strength

Plastic Roller Material Feeding Shelf The total width of the material shelf has two specifications, 370mm and 550mm. Length may be custom made to order. 1. 370mm wide material shelf (roller width 290mm x Q57), normally applicable JIH-18C series and JIH-20 series etc. equipment. 2. 550mm wide material shelf (roller width 470mm x Q57), normally applicable JIH-24C series etc. equipment and as auxiliary material feeding shelf for NC automatic sawing series equipment.

This machine is designed for punching hold and pressing. It has an easy operate hydraulic system that delivers powerful punching performance at very low noise levels. It has both manual and automatic operation capabilities. When the foot panel switch is press, the machine will perform punching hold (pressing) automatically. Suitable for two-layer mold machining (JIH-250B, JIH-250C). The upper base is organic whole shaping, which has strong tenacity, maximum impact resistance and long service life ( JIH-250B, JIH-250C ).

U type ( Ferrous TCT + HSS ) NF / NFA type ( Non-Ferrous / Aluminum ) The new SOCO Tube and Solid Bar Cutting Line incorporates the newest technology with unparalleled functions. This revolutionary innovation brings you the unique loader ( MBLL6 ) ,  saving 70% labor and material changeover time ( SOCO Global Patent ). With capacity up to OD80mm in solid bar and tube cutting, it is guaranteed to bring you continuous savings and production. Savings & Production Using a thinner and smaller TCT Saw Blade, there is lower initial investment in blade andlong term savings in material. HSS Saw Blades may also be used, with standard built-in settings and blade cooling system, for even more savings on tube cutting. Performance Superior Tube and Solid Bar Cutting Speed: OD10mm Mild Steel Bar, L = 10mm, Cycle time = 5.5 secs OD42mm Mild Steel Bar, L = 230mm, Cycle time = 17 secs OD80mm Mild Steel Bar, L = 12.2mm, Cycle time = 18.5 secs Dynamic Cutting: Fast Approach Speed Low Speed during blade entry High Speed after cutting through the tube’s wall Lowest Speed at re-entry into tube’s lower wall

Shape : Circular Saw Blade

Diameter : 15 mm - 550 mm

Features This machine is designed for punching hold and pressing. It has an easy operate hydraulic system that delivers powerful punching performance at very low noise levels. It has both manual and automatic operation capabilities. When the foot panel switch is press, the machine will perform punching hold (pressing) automatically. Suitable for two-layer mold machining ( JIH-250B ). The upper base is organic whole shaping, which has strong tenacity, maximum impact resistance and long service life. The feature of each punching head of this machine is like JIH-250B. Suitable for the punching of multimolds. Single head punching or multi-head punching are optional. Each punching head is movable. This machine can be refitted into a drilling machine or cutting table.

Dimension (LxWxH) : 1,100 x 1,500 x 1,400 mm

Feature Automatic clamping & Drilling Automatic oil spraying Spindle belt employ gear belt Hydraulic feeding system for drilling Equip sliding table for convenient adjust drilling depth

Air Pressure : 4

To operate the machine, simply treadle on the foot switch the machine will automatically perform clamping and cutting for convenient operation. Cutting feed is driven by an air/hydraulic combination power for smooth feed speed. Vertical and horizontal workpiece clamping design ensures extremely firm clamping for any type of aluminum workpiece. Workpiece clamping pressure is adjustable to eliminate aluminum deformation problem. Automatic oil mist cooling for sawblades provides burr-free surface of cut while extending sawblade life. Double sawblades construction provides fast cutting.time saving and greatly upgrades efficiency . Foot switch control for automatic workpiece clamping and cutting. Designed for cutting long and short workpieces.

Feature The machine is suited for end jointing operation for door and window frames. The clamping height is adjustable. Automatic operation. Entire operation cycle can be fast . accomplished by simply pressing foot switches. Air operated workpiece clamping. Special punching tools are available when requested. Maximum workpiece height is 210MM, width up to 100 MM. The operation cycle is air operated. Convenient adjustment, easy to operating. The speed of corner jointing is very quickly and save time 2/3 than usual. Fit for any kind material. Applications: Window and door frame corner joint

FEATURES Designed for irregular milling on irregular aluminum door and window frame. The right level control cross and longitudinal movement of milling head. The left level control vertical movement of milling head. Extremely smooth motion allows for effortless milling operations. Workpiece clamping is pneumatically operated. Coolant is conveniently controlled by simply pressing a switch on the left level. Template for copy milling. Oil mist system for cooling the cutter.

Features: 4th CNC Sawing Machine easy for operator to call the drawing number and input the material length to Auto sawing, save angle adjust time to increase the high working efficient.

Machine Features Fixed table in combination with travelling column and beam that makes the machine suitable for machining extra largeworkpieces. X-axis travel is transmitted through pinion/rack and driven by a European-imported gearbox, featuring high torque output, no backlash and high positioning accuracy (optional). X-axis rapid traverse rate is 36 M/min. Upon request, high rapid traverse rate up to 50 M/min is available (optional). Three axes are equipped with P class high precision linear guide ways. X,Y,Z-axis ball screws are directly coupled with servo motors. 24-tools magazine. Choice of various controllers – Mitsubishi, Fanuc and Siemens.

Suitable working for Casting aluminum door Casting copper door Aluminum with PVC panel Any kind of panel, acrylic or non-ferrous metal etc……