Band Heaters Dealers

S.M.E. Ceramic Heaters are specifically designed to replace and upgrade your Mica Band Heaters on your Injection and Extrusion machines. The body of the Ceramic Band heater is constructed of precision made segmented ceramics, which add flexibility and allow for easy installation. The ceramics are covered with insulation, which serves to lower the shroud temperatures and concentrates the heat towards the barrel. The end results are less wasted energy, a lower wattage requirement and a longer heater life. An additional metal jacket with CERAMIC FIBRE INSULATION inside it is wrapped around the heater to arrest the heat losses from the outer surface of the heater. This results in about 20 % of energy saving.   Materials Of Construction • Outer Sheath - Polished S.S.304• Ceramics - Steatite• Element - Resistance wire (Ni - 80 %, Cr-20%)• Termination - Metal Braided Fibre Glass wires• Insulation - Flexible Asbestos sheet or Ceramic Fibre covered with Aluminum foil to avoid black spots on                   outer sheath.   Manufacturing Depending upon the Volt and Wattage a suitable size of the resistance wire is selected as per the recommendation of the resistance wire manufacturer. The coil of the wire is then passed through the ceramics to get a bed of the ceramics .The size of the bed depends on the dia and the width of the heater. This bed is then fitted into S.S. 304 sheath after Al.foil and insulation. The element wire is terminated on a brass strip from where the lead wires are taken out further. These strips are covered with a ventilated terminal box. The heater is provided with a clamping device, which has a Cap Screw for easy, and even tightening of the heater on the barrel. A metallic jacket containing ceramic fibre is then wrapped around the heater

eewa is your most reliable manufacturer for high quality standard and custom process heaters. Servicing diverse industries, we provide a comprehensive services. We have a long track record of satisfying customer requirements for application, expertise, quick turn around and value. Eewa is committed to quality and service at competitive prices. whether you need to heat water, oil, chemical or liquid, we offer a heater to fit your application – from a company that will go the extra mile to fulfill any virtual need of a customer. eewa’s band heaters are ideal for every type of plastics processing equipment. The main applications of this type of band heaters in extruder, blown film disc, injection moulding machines and other cylinder type heating applications. It manufactures a variety of band heaters including barrel heaters, mineral insulated band heaters and ceramic band heaters.

These heaters are the most economic & widely used for heating of moulds, dies, nozzles and barrels on all types of plastic processing machinery. We offer a range of Mica Band Heaters manufactured from nickel chrome resistance ribbon precisely wound on selected Mica or Micanite sheet. After insulation through a metal sheathing, it is rolled to the require shape. Options are available for inside diameter & width of the heater, construction type, wattage & voltage, type of terminal and drawing when special holes and cutouts are required. Maximum sheath temperature upto 480 degree Celsius.    Application : These heaters are suitable to apply heat by conduction to cylindrical surfaces-Injection & Blow Molding M/cs, Extruders, Dies, Drum Heating.

The Energy Saving Band Heater comprises of two layers of asbestos to reduce the heat loss and save energy up to 25%. Our Energy Saving Band Heater is durable and offers uniform heating without any hassle. The Energy Saving Band Heater is provided with imported nickel chromium resistance wire with Mica, which helps in bearing high temperature. Why Our Energy Saving Band Heater? Sturdy design and high quality Reduces heat loss and save up to 25% energyCan withstand higher temperatureHigh performance

Prayosha Ceramic Band Jackated Heaters have ceramic band heater with 15mm or 25mm thick Ceramic fibre insulation blanket. These heaters are designed for higher operating temperatures with maximum energy conservation. Heaters with various terminal options are also available.

Mica heaters are efficient and economical solutions to the heating requirements of many applications. Mica heaters can attain a maximum sheath temperature of 900°f, but with different electrical termination styles, clamping mechanisms, and ability to accommodate holes and cutouts, mica band heaters are successfully used in many applications, but are mostly sought for in the plastics industry. Mica heaters are different types of top grade mica. The thickness of each mica layer is carefully selected in order to balance between the insulating characteristics of mica and the ease of heat transfer from the heating core to the machine barrel. The resistance wire ribbon used in a "fragma" mica heater is not restricted to the capabilities of nichrome wire. Different alloys are considered for different applications. The internal winding is carefully designed to ensure uniform heat distribution throughout the band heater. To maximize the surface-to-surface contact, our mica heaters are carefully rounded and formed to optimize the grip on a machine barrel. The external metallic protective sheath of bucan band heaters is made of a special alloy, which expands less than the barrel when heated. This difference in thermal expansion makes the heater grip the barrel firmly once it is energized. This improves heat transfer which extends the life of the mica band heater.

Thermocouple holes (7/16″ minimum) can be specified anywhere on the heater surface to accommodate a bayonet thermocouple. A gap of 5/8″ at the lockup can be specified for thermocouple insertion through the gap to a threaded hole in the cylinder using a bayonet adapter.   Spot Welded   Threaded fittings can be spot welded to the heater surface if a threaded hole does not exist on heater surface. Consult our IHCO application engineer about spot welded fittings on a heater (6″ ID miniumum).   Standoff Bracket   Threaded fittings on a standoff bracket are common on European style heaters. They are suitable for small diameter and/or width heaters that will not accommodate fittings spot-welded to the heater surface.

Spark Enterprise Manufactures and Exports High Quality Mica Band Heaters, Which are Used in a Variety of Industries. Mica Band Heaters Provides Excellent Thermal Conductivity as Well as Conduct Heat Transfer. These Heaters Ensure Smooth Functioning and the Mica Band Heaters have a Long Life and Provide Excellent Heat Transfer.

The Medium Wave IR heating modules are constructed in stainless steel with the cassette style elements. The resistance wire is enclosed in a small diameter quartz tube running parallel to each other. The modules are available in different sizes i.e 248mm (L) x 63mm(L), 122mm (L) x 63mm (W) with the power ratings from 250 to 1000W & 125 to 650W ...     Features :• Good radiant efficiency up to 80%• Very rapid Heat-up, cool-down time 30 to 60 seconds• Watt density up to 40 watts /sq.inch• Infrared wavelength Range from 2.5 to 3.0 mm• Lower power consumptionApplications :• Thermo Forming• Plastic Forming• Lamination• Shrink Packaging tunnels• Curing rubber• Drying textiles• Drying lacquers and paints

Specifications-: We offer an extensive range of Industrial mica band heater in different diameters width wattage & sheet available to our customers. Minimum Diameter: 25mm up to as per requirement. Minimum Length: 25mm up to as per requirement. Maximum Watt: 20W per Sq. inch Applications-: Mica band heaters are ideal for plastic processing application

Features Nickle Chrome Ribbon Available with inbuilt insulation pad to reduce power consumption Max 3.6 watt Cm Max operation Temp 250 C Low Cost Specification Standard size for coil heaters Dia : 2” or 50 mm & up Width : 1” or 25 mm & up Voltage : upto 480 V (Single three phase) Terminals : Junction Box fitted with braided cable & post terminal Sneath : SS 304 Thickness : 6 mm Insulation : Mica Applications Plastic processing machinery Injection & Blow Moulding Extruders Hot runner bushing

We present to our esteemed clientele, Mica Band Heaters. The Mica Band Heaters offered by us are equipped with a built in insulation, which is specially formulated for the excellent heat reflection and performance capabilities. In addition, flexible one or two-piece design makes installation faster & easier and its flexible construction allows the heater to be opened to the full diameter of the cylinder. The Mica Band Heaters meet progressive requirements of the plastic processors. Features Excellent thermal conductivityEfficient heat transfer capabilityMineral insulated for hot runner moldsExcellent controllabilityS.S. Enterprises Mica Band Heaters are widely used to heat the molds, dies, nozzles and especially to heat the cylinders (barrels) on all types of plastic(s) processing machineryThe mica Band heater is most economicIt provides excellent thermal conductivity as heat transfer by "conduction"Due to its best heat transfer capability, faster heating up a cooling down is possibleMineral insulated for hoi runner moldsMaximum watt density = 25 watts/ square inchesNote : In case where high watt densities are required, it is important that all heaters should be used with appropriate, approved and precise temperature control/ sensor device (a). The built in insulation is specially formulated for the excellent heat reflection a performance capabilitiesThe low mass heaters give the best controllability. The lower the thermal mass, lesser time required to deliver the heat to the object to be heated due to low mass and high conductivity, the Polymer Melt is heated quickly resulting autotune function on a control works bestFlexible one or two-piece design makes installation faster & easier its flexible construction also allows the heater to be opened to the full diameter of the cylinderThe most common square, rectangaular and hex-shaped mica heaters can be manufactured as per your specifications in one or two piece units. Available with leads or thermalsS.S Enterprises exclusive method of designing maximizes the element wire coverage of the heated area. This results in uniform heat distribution & longer heater lifeThe heater meets progressive requirements of the plastic processors

DASPAS BAND HEATERS Cermic / Mica band heaters design is the result of many year of research, development and testing for a reliable mica insulated Cermic band heater that can perform to higher operating temperature(in application up to 500ºc) essential to process high temperature resins, providing long efficient service necessary for today’s high productivity of plastic extrudes, injections & blow molding machines.   HEAT PROOF CERAMIC BAND HEATERS WITH SS COVERING Daspass specially designed and engineered models to meet the ever increasing demand for energy conservation and to improve operations efficiency, capable of generating higher temperatures essential to process today’s high temperature resins. Energy Conservationis achieved by using thick Cermic  fiber insulating blanket on surface increasing the overall outer diameter by 2″ (minimum length required is 4″) power consumption up to 30% because of low thermal conductivity of the ceramic fib, insulation, the external surface temperature of the insulation plus band heaters are approximately 80º C while running the inside surface temperature at 300ºC. Available in different watts. Custom Built Features: Precisely engineered Withstand in high temperature Easy to install

SUNIL HEAT’S Air cooled ceramic band heaters are designed for super efficient & economical cooling on extrusion and blow molding machines. These heaters are band ceramic heaters manufactured by perforated metal steel. These heaters are 60% open for maximum surface exposure for better cooling. These heaters are covered with blower jacket for mounting with blower. The advantages of these heaters are lower cost, easy replacement and uniform temperature control. WorkingPrinciple:- 1. Maximum watt density = 60 watts/Sq.inch.2. By use of higher temperature, faster off sequence is possible3. Use of special ceramic material (Steatite) high thermal conductivity is obtained.4. The heaters are fabricated with heavy gauge of stainless steel perforated sheath. The heating coils (80/20 nichrome wire) inserted in the holes of steatite ceramic insulators, the protective junction box with Teflon insulated lead wires, the spot welded clamping provides a uniform claiming force. This rugged construction results in longer heater life.5. For the blower air cooling process. Application, the perforated ceramic heater can be manufactured as per your specification.

Economy's Mica Band Heaters are designed for uniformly applying heat on cylindrical surface and are capable of being operated at elevated temperatures with along service life. These are shaped to suit many varying requirements such as inside diameter, width , wattage ,voltage etc.

Ceramics Band Heaters were developed to meet Industrial, requierement for high temperature long lasting Heaters. APPLICATION: For Melting Plastics Granules in Injection and Blow Moulding Machines. SPECIAL FEATURE: Thermal Insulation Minimum Heat Loss Better Heater Life Various Types of Construction and Termination. CERAMICS BAND HEATER WITH INSULATION Ceramics Band Heaters with Insulation are specially design to meet the ever increasing demand for energy conversion and to . improve operation efficiency of generating higher Temperature. SPECIAL FEATURE: Saving energy up to 30% Reduce wattage of Heaters. Reduce preheating time of Machine.        

Fabricated in compliance with the set industrial standards, our Heat Proof Band Heater has been proved to be efficient in performance and long lasting in working life. This Heat Proof Band Heater is also known as Band Heater With Blanket. The company is renowned as the famed Heat Proof Band Heater Manufacturer, Exporter, and Supplier in India. Details The inside diameter of a sheath band heater should be the same size as the outside diameter of the cylinder to be heatedIt uses a sleeve, jacket or sheath as a protective outer covering for the heating elementsSleeve material availableAluminumBrassCopperIronNickel alloySteelStainless steel

Mica heaters are efficient and economical solutions to the heating requirements of many applications. Mica heaters can attain a maximum sheath temperature of 250°c, but with different electrical termination styles, clamping mechanisms, and ability to accommodate holes and cutouts, mica band heaters are successfully used in many applications, but are mostly sought for in the plastics industry.Details : Mica heaters made by utilize different types of top grade mica. The thickness of each mica layer is carefully selected in order to balance between the insulating characteristics of mica and the ease of heat transfer from the heating core to the machine barrel. The resistance wire ribbon used in a mica heater is not restricted to the capabilities of Nichrome wire. Different alloys are considered for different applications. The internal winding is carefully designed to ensure uniform heat distribution throughout the band heater. To maximize the surface-to-surface contact, our mica heaters are carefully rounded and formed to optimize the grip on a machine barrel. The external metallic protective sheath of band heaters is made of a special alloy, which expands less than the barrel when heated. This difference in thermal expansion makes the heater grip the barrel firmly once it is energized. This improves heat transfer which extends the life of the mica band heater.

The company is a well-known Manufacturer, Exporter and Supplier of Ceramics Insulated Band Heaters in New Delhi. The Ceramics Insulated Band Heaters are known for offering excellent heating, good insulation as well as long heater life and suitable for medium to high temperatures. The Ceramics Insulated Band Heaters are made by interlocking ceramic blocks with the help of the resistance wires, which are threaded into the ceramic through holes. This way, the Ceramics Insulated Band Heaters acquire superior heat distribution across the band and provide uniform surface heating. Applications Of Ceramics Insulated Band Heaters : Blow and injection molding processesFilm extrudersPlastic processing Rubber processing machinery Minimum Order Quantity : 100 pieces

We are offering mica band heaters. Description: php's mica band heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy., as a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both oem's & end users, php's specializes in designing mica band heaters, ceramic band heaters , nozzle heaters & strip heaters to your exact specifications. Depending upon applications php's mica band heaters are manufactured with high temperature oxidation metal sheath and high grade mica insulation resistant to moisture and high temperatures. A superior grade nicr resistance wire is evenly wound to provide uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 3000c. Php's mica band heaters are also available in various construction styles with special inbuilt energy saving options. features: 1. available in premium, economy & power saving options. 2. conserves energy with improved heating efficiency upto 30 watts per square inch. 3. designed for temperatures up to 300 deg. C. 4. special high grade mica insulation for superior thermal conductivity. 5. engineered for longer life with superior quality nichrome wire for uniform temperature & maximum amperage carrying capacity. 6. available in various lead terminations & clampings. 7. robust terminal junction with specially designed chrome nickel steel protection cap. 8. expandable to fit around the barrel o.d. Easy installation & removal. 9. available in brass, chrome nickel steel & ms galvanized sheathing. applications: 1. injection moulding machinery 2. blow moulding machinery 3. film & pipe extruders 4. laboratory equipment. 5. all plastic & rubber processing machinery. 4 construction styles: 1. Eco-heat construction ¢ ms inner sleeve & steel clamping ¢ screw post terminal with ceramic cap steel protection box. ¢ single piece construction ¢ clamping : barrel nut type ¢ also available in two piece construction 2. Premium-heat construction ¢ chrome nickel steel clamping with brass inner sleeve. ¢ 500 mm glass fibre insulated metal braided cable. ¢ terminal protection box, unless specified. ¢ single piece construction. ¢ clamping : barrel nut type ¢ also available in two piece construction 3. Power saver construction ¢ chrome nickel steel clamping with chrome nickel steel inner sleeve. ¢ energy saving insulted jacket (3 mm thick) ¢ barrel nut type clamping with terminal protection box, unless specified. ¢ 500 mm glass fibre insulated metal braided cable. ¢ single piece construction. ¢ also available in two piece construction. 4. Power saver plus construction ¢ chrome nickel steel clamping with brass chrome nickel steel inner sleeve. ¢ energy saving insulted jacket (16mm thick) ¢ barrel nut type clamping with terminal protection box, unless specified. ¢ 500 mm glass fibre insulated metal braided cable. ¢ single piece construction. ¢ also available in two piece construction. electrical variations: 110 - 440v 1. single phase: php's band heaters are usually designed on 230 volts single phase unless specified. 2. dual phase: mica band heaters can be designed with multiple circuits to operate in single or dual-phase circuits.