Band Heaters Dealers in Mumbai

We are recognized as one of the trusted Ceramic Band Heater Manufacturers, Exporters and Suppliers from Mumbai (Maharashtra). The Ceramic Band Heaters design consists of a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat and its exterior part is coated with stainless steel sheet. Thanks to high conductive ceramic, long service life, fast and simultaneous dispersion of heat is realized by installing chrome-nickel wire properly. Thanks to conservation of heat achieved by ceramic fibres conservation of energy up to 25% to 45% can be obtained. Glass fibre cable and armoured cable whose exterior surface is coated with stainless steel upon request these heaters can be manufactured in special dimensions and values. SpecificationsElectricalResistance + 10% -5%Wattage + 5% -10%Voltage 220V AC to 480V ACMaximum Watt 50 watts / sq. inch.Maximum Temp.800o CDimensionalMinimum Dia. 38 mmMinimum Width 25 mmOverall Thickness12-15 mmWidth - Normal Multiple of 15 + 6mmStd. gap between edges 5 to 10 mm

S.M.E. Ceramic Heaters are specifically designed to replace and upgrade your Mica Band Heaters on your Injection and Extrusion machines. The body of the Ceramic Band heater is constructed of precision made segmented ceramics, which add flexibility and allow for easy installation. The ceramics are covered with insulation, which serves to lower the shroud temperatures and concentrates the heat towards the barrel. The end results are less wasted energy, a lower wattage requirement and a longer heater life. An additional metal jacket with CERAMIC FIBRE INSULATION inside it is wrapped around the heater to arrest the heat losses from the outer surface of the heater. This results in about 20 % of energy saving.   Materials Of Construction • Outer Sheath - Polished S.S.304• Ceramics - Steatite• Element - Resistance wire (Ni - 80 %, Cr-20%)• Termination - Metal Braided Fibre Glass wires• Insulation - Flexible Asbestos sheet or Ceramic Fibre covered with Aluminum foil to avoid black spots on                   outer sheath.   Manufacturing Depending upon the Volt and Wattage a suitable size of the resistance wire is selected as per the recommendation of the resistance wire manufacturer. The coil of the wire is then passed through the ceramics to get a bed of the ceramics .The size of the bed depends on the dia and the width of the heater. This bed is then fitted into S.S. 304 sheath after Al.foil and insulation. The element wire is terminated on a brass strip from where the lead wires are taken out further. These strips are covered with a ventilated terminal box. The heater is provided with a clamping device, which has a Cap Screw for easy, and even tightening of the heater on the barrel. A metallic jacket containing ceramic fibre is then wrapped around the heater

"Sunil Heat" brand band heaters are made of nickel chrome resistance ribbon precisely wound on specially selected Mica or Micanite Sheet it is then insulated in metal sheating and rolled to the required diameter. Mica insulated band heaters are specially used to heat the cylinders on all types of plastic machinery. Band heaters can be made in two halves & customised thermocoulpe holes.     Uses: Plastic injection & Blow moulding machines extrusion barrels, cylenders, pipes drums etc. Band heater is a conveniently shaped element for both round & square surface easly installed with standard hardware.

We are offering mica band heaters. Description: php's mica band heaters are designed and manufactured with more than 40 years of practical experience, for superior performance and life expectancy., as a manufacturer specialized in industrial electric heating elements & the desire to provide quality products and services to our customers both oem's & end users, php's specializes in designing mica band heaters, ceramic band heaters , nozzle heaters & strip heaters to your exact specifications. Depending upon applications php's mica band heaters are manufactured with high temperature oxidation metal sheath and high grade mica insulation resistant to moisture and high temperatures. A superior grade nicr resistance wire is evenly wound to provide uniform and reliable heat distribution with the best combination of physical strength, high emissivity & good thermal conductivity to heat cylindrical parts, good for sheath temperature up to 3000c. Php's mica band heaters are also available in various construction styles with special inbuilt energy saving options. features: 1. available in premium, economy & power saving options. 2. conserves energy with improved heating efficiency upto 30 watts per square inch. 3. designed for temperatures up to 300 deg. C. 4. special high grade mica insulation for superior thermal conductivity. 5. engineered for longer life with superior quality nichrome wire for uniform temperature & maximum amperage carrying capacity. 6. available in various lead terminations & clampings. 7. robust terminal junction with specially designed chrome nickel steel protection cap. 8. expandable to fit around the barrel o.d. Easy installation & removal. 9. available in brass, chrome nickel steel & ms galvanized sheathing. applications: 1. injection moulding machinery 2. blow moulding machinery 3. film & pipe extruders 4. laboratory equipment. 5. all plastic & rubber processing machinery. 4 construction styles: 1. Eco-heat construction ¢ ms inner sleeve & steel clamping ¢ screw post terminal with ceramic cap steel protection box. ¢ single piece construction ¢ clamping : barrel nut type ¢ also available in two piece construction 2. Premium-heat construction ¢ chrome nickel steel clamping with brass inner sleeve. ¢ 500 mm glass fibre insulated metal braided cable. ¢ terminal protection box, unless specified. ¢ single piece construction. ¢ clamping : barrel nut type ¢ also available in two piece construction 3. Power saver construction ¢ chrome nickel steel clamping with chrome nickel steel inner sleeve. ¢ energy saving insulted jacket (3 mm thick) ¢ barrel nut type clamping with terminal protection box, unless specified. ¢ 500 mm glass fibre insulated metal braided cable. ¢ single piece construction. ¢ also available in two piece construction. 4. Power saver plus construction ¢ chrome nickel steel clamping with brass chrome nickel steel inner sleeve. ¢ energy saving insulted jacket (16mm thick) ¢ barrel nut type clamping with terminal protection box, unless specified. ¢ 500 mm glass fibre insulated metal braided cable. ¢ single piece construction. ¢ also available in two piece construction. electrical variations: 110 - 440v 1. single phase: php's band heaters are usually designed on 230 volts single phase unless specified. 2. dual phase: mica band heaters can be designed with multiple circuits to operate in single or dual-phase circuits.

These Heaters are designed primarily as economical mica band heaters in nozzle and narrow width sizes. The idea is to make available from ready stock so that customers get the supply without loss of time and these can be made available at fairly low prices.

We are offering ceramic band heaters were developed to meet industrial requirements for high temperature. They are ideally suited to comply with today's new resins, which calls for ever-increasing process temperatures. Ceramic band heaters design consist of a helically wound resistance coil made from 8020 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat. The ceramic heating mat along with ceramic fiber insulation is placed on a stainless steel housing made with serrated edges providing maximum flexibility for easy installation. Advantages: 1) maximum watt density in comparison to mica band heater i.e. 50wattinch². 2) by the use of higher temperatures a faster off sequence is possible. 3) it is particularly suited to heat the cylinder with working temperature upto 500º c (sheath temperature 800º c).

Mica band heater, Standard Mica Band Heater:Die & Vessel Heating upto 200°C .Plug in Socket Arrangement. Cross Head Heaters: Special Cut, Extruder Special.

Prayosha Ceramic Band Jackated Heaters have ceramic band heater with 15mm or 25mm thick Ceramic fibre insulation blanket. These heaters are designed for higher operating temperatures with maximum energy conservation. Heaters with various terminal options are also available.

Ravi Enterprise is a well-known Manufacturer and Supplier of wide variety of Band Heaters in Mumbai. Band Heaters, which we offer, are known for offering innumerable solutions for heating applications of cylindrical surface. Industrial Band Heaters are available with us that are known for their excellent features. Avail compact and precision made Band Heaters from us at very reasonable rates.

We present to our esteemed clientele, Mica Band Heaters. The Mica Band Heaters offered by us are equipped with a built in insulation, which is specially formulated for the excellent heat reflection and performance capabilities. In addition, flexible one or two-piece design makes installation faster & easier and its flexible construction allows the heater to be opened to the full diameter of the cylinder. The Mica Band Heaters meet progressive requirements of the plastic processors. Features Excellent thermal conductivityEfficient heat transfer capabilityMineral insulated for hot runner moldsExcellent controllabilityS.S. Enterprises Mica Band Heaters are widely used to heat the molds, dies, nozzles and especially to heat the cylinders (barrels) on all types of plastic(s) processing machineryThe mica Band heater is most economicIt provides excellent thermal conductivity as heat transfer by "conduction"Due to its best heat transfer capability, faster heating up a cooling down is possibleMineral insulated for hoi runner moldsMaximum watt density = 25 watts/ square inchesNote : In case where high watt densities are required, it is important that all heaters should be used with appropriate, approved and precise temperature control/ sensor device (a). The built in insulation is specially formulated for the excellent heat reflection a performance capabilitiesThe low mass heaters give the best controllability. The lower the thermal mass, lesser time required to deliver the heat to the object to be heated due to low mass and high conductivity, the Polymer Melt is heated quickly resulting autotune function on a control works bestFlexible one or two-piece design makes installation faster & easier its flexible construction also allows the heater to be opened to the full diameter of the cylinderThe most common square, rectangaular and hex-shaped mica heaters can be manufactured as per your specifications in one or two piece units. Available with leads or thermalsS.S Enterprises exclusive method of designing maximizes the element wire coverage of the heated area. This results in uniform heat distribution & longer heater lifeThe heater meets progressive requirements of the plastic processors

We offer a wide variety of mica band heater. Mica Band Heater is manufactured as per customer’s specifications and details.These products are used in applications such as moulding, blow moulding, dies, rubber industry, plastic processing machinery and others.

APPLICATION Low cost electric heating of plastic processing, rubber vulcanizing, Drums, Barrels & cylinders etc. CONSTRUCTION Mica insulated Heaters consist of electric resistant ribbon / round wire element covered with zinc plated MS, Brass or SS sheet with clamps. Size & terminal connections as per requirement. CONNECTION For contact accessories, cable fittings, clamping devices, fixed & braided connection, heat resistant, flexible insulation with metal braided cable housing of any convenient length, connection boxes & types according to the band heatersdimensions, power & type of power supply.     STANDARD SIZES & CAPACITIES Max. Watt density: Any convenient Wattages up to 25 W/Sq. inch. Max. Surface Temp. 300 Deg. C. Supply (Volt) – Any convenient Voltage under the pre condition that it should be technically feasible

Backed by highly knowledgeable professionals, we have been able to offer superior quality Mica Band Heater that are ideal for several industries for the heating purposes. Precisely engineered by our veteran professionals with the help of well tested raw material and modish technology, this heater is also checked on well-defined parameters to provide defect-free products to the clients. We provide this heater to our clients at nominal prices

Uses : Plastic injection molding machines, plastic extruders, oil reclamation equipments, food & candy extruders, drum heating, extrusion dies, holding tanks, blow moulding M/C. barrel heads, food service warming, autoclaves & sterilizers, hot runner molds, pulp & paper processing equipment.For heating any cylindrical dies or surface pipe line in short for all round shape.Construction : Ceramic band heaters are specially designed & engineered to meet the ever increasing demand for energy conservation & to improve operation efficiency. Are capable of generating the higher temperature to process today's high temperature resins.Electrical energy savings are  achieved by 1/8" thick ceramic fiber insulating blanket, reducing power consumption.It is sheathed in stainless steel sheet. Ceramic  band heaters transmit heat through both conduction & radiation. The element winding is designed to run at maximum temperature & heat the ceramic beads to the point.Heater's diameter & width vary according to requirement (As per custome design) Minimum 25mm dia to maximum in any size. Minimum 20 mm wide to maximum as many as provided.Working Temperature : Applicable up to 600°CWhile Placing Order : Please mention diameter, length, wattage, voltage, lead wire length, special features if any.

EXCEL’s Mica Band Heaters are widely used to heat the molds, dies,  nozzles and especially to heat the cylinders (barrels) on all types of plastic(s) processing machinery The mica heater is most economic It provides excellent thermal conductivity as heat transfer is by “conduction” Due to its best heat transfer capability, faster heating up & cooling down is possible Maximum sheath temperature upto 480°C (900°F) Maximum watt density = 25 watts/square inches Note: In case where high watt densities are require, it is important that All  heaters should be used with appropriate, approved and precise  temperature control/sensor device(s) The built in insulation is specially formulated for the excellent heat  reflection &performance capabilities The low mass heaters give the best controllability. The lower the thermal  mass, lesser time required to deliver the heat to the object to be heated.  Due to low mass and high conductivity, the“Polymer Melt” is heated  quickly. Resulting autotune function on a control works best. Flexible one or two – piece design makes installation faster & easier . Its  flexible construction also allows the heater to be opened to the full  diameter of the cylinder The most common square, rectangular and hex-shaped mica heaters can be manufactured as per your specifications in one or two piece units. Available with leads or terminals EXCEL’s exclusive method of designing, maximizes the element wire coverage of the heated area. This results in uniform heat distribution & longer heater life The heater meets progressive requirements of the plastic processors

Mica Band Heaters, Ceramic Band Heaters, Mica Band Heate

Mica Band Heater, Ceramic Band Heater, Mica Strip Heater, Mica Barrel Heate

Mica Band Heater, Industrial Heaters, Cartridge, Sensors, Infrared Heater

Band Heaters, Industrial Heaters, Cartridge Heaters, Corrugation Heater