Zenith Weldaids Pvt. Ltd. Bulandshahr Road Industrial Area, Ghaziabad, Uttar Pradesh

The wet draw machine is a slip type, straight line wire drawing machine which has become the standard of the industry for the production of carbon and alloy steel wires along with non ferrous wires. The wire  enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. Optionally the machine is equipped to spray wet-lube directly into the die and onto the drawing capstans By doing this we do not have to wait for the tank to fill before we can start the line. The exit die is fully adjustable in all directions for easy setting of cast and helix. The machine can be connected to a central lubrication system. The fill and drain of the drawing compartment is quick and ergonomic ensuring a simple and mud-free die replacement. The machine can be supplied with pre drawing blocks for better accumulations Zenith production range includes wire drawing machines with 2, 4 or 6 independent cone arrangements with a range of 7 to 24 dies, for a finished wire diameter down to minimum 0,12mm Main Characteristics   • Straight wire path, without transfer sheaves.• Wire drawing only in one direction.• High ratio between ring and wire diameter.• Robust, anti-vibration steel frame.• Heavy duty bearings and cone shafts.• Cone shafts specially sealed to prevent bearings damages.• Compact design • AC main motor and slip-proof belt transmissions.• Complete accessibility to all components for easy maintenance.• Pre-wired, and programmed electrical cabinet• Available with both horizontal and vertical capstans

the tubular stranding machine consists of bearing stands made of welded steel for the tube bearings. Up to reel size of 630mm .the stranding rotor is built up from welded tubes with wire guidings outside the tube. The reels are held in cradles, which are positioned inside the tube. A light beam along the complete length of the machine monitors, if the pneumatically (optional)operated reel-pintles are securely closed and the cradles are in safe condition. The machine is equipped with wire break detectors for each segment, pneumatic disk-breaks and individual drives for the stranding rotor, the capstan and the take-up. The operator's desk gives full control over parameters like rotor-speed, lay-length and production length. usage: it is used for the production of: copper, aluminum, aluminum alloy strand, overhead strands main features: • machine placed on a rigide steel frame with rotor support, fixed on the floor for an easy installation• tube rotating on encircling bearings or rollers• machine able to work in torsion or total back twist with the possibility of partial back twist• wire back tension kept constant from full to empty spool payoff• wire/strand break detector for each payoff unit(optional)• spool loading/unloading by crane• pneumatic pintles equipped with safety locking system• independent driving motors for tube, capstans and takeup units• a.c. Motors with flux vector control inverter

Straight line drawing machines can be delivered in various model sizes, systems and designs. Details as for example size and number of capstans, mechanical traction forces, speed, performance and drive type etc. are fixed upon customers` request or according to project planning.   Straight Line Brings Economic Advantages Better productivity due to higher drawing speeds in normal productionHigh degree of reliabilitysuperior wire quality due to a gentler handling of the wire during the drawing process (less wire deviations, no torsion etc.) as well as an optimised wire cooling Easy Operation: Better environmental conditions due to increased dust protection, air cooling required only for large diameter high carbon wiresGreater flexibility and lower current consumption due to modern drive technology. Structure: The equipment consists of main reduction gear box.die casing box, drawing capstan  and electrical control system. The drawing blocks are vertically fixed in fabricated mild steel body. The gears are lubricated with oil. In order to lower residual heat on the surface of the block, the drawing capstans and die boxes are water cooled and air cooled Technical Features • sensor roll control• narrow gap Capstan cooling system• Pneumatic, high speed brake system• Computer drawing system • Frequency controlled A.C.-drive• Diagnostic system• Digital speed control system   Optional Features • Stripper block• Rotating die holder • Soap boxes with stirrers• Die take- up cassettes• Dust suction systems• Environmental guarding• Wire diameter measuring heads

Spoolers work in combination with wire drawing machines and are used to take up drawn wires on to rigid or collapsible machine spools according to DIN or customer standards. We offer a comprehensive series of spoolers, in several sizes for various spools and wire ranges. The spool is taken up between two pintles, one is pneumatically operated.( Cantilever arrangement is provided for small spools ) A pneumatic lifting-device with the functions lift, lower is used for the loading and unloading of the spools. This allows a quick and troublefree exchange of spools. Speed control - depending on the wire diameter - is either torque controlled or by means of a dancer unit which is installed between the drawing machine and the spooler. All spooler functions are actuated from an operating console.  Machine Features • For low, medium, high carbon or stainless steel wire• Horizontal or vertical spool axis version• Pneumatic pintles with safety locking device• Motorized traverse (optional)• Manual or pneumatic wire clamps• Emergency stop with pneumatic brake• Safety guards• Easy access for maintenance purposes

Single- block wire drawing machines can be supplied in various model sizes and either with single draft , double draft or triple draft(triple die for aluminium rod). According to purpose of utilization they consist of finishing capstans or as pre- drawing capstans. The machine body is executed in heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. The capstans are driven by high capacity worm gears. The Capstans May Be Executed As: Finishing capstans, to accumulate the finished wire, arranged to be taken off by a lift-off basket with grippers inside. As a pre drawing capstan with accumulation and overhead deviation transfer systems(OTO) The capstans and the drawing dies are water cooled. The die holders are combined with lubricant boxes and are adjustable in order to exactly regulate the wire running direction. The lubrication of rolls and bearings is effected via immersion, Oil Circulating Pump (Optional) • The machine is driven by three phase motors in standard execution. • Different drawing speeds can be achieved by AC frequency drives. • The electrical equipment is delivered in a separate switch cabinet, completely wired and programmed

Zenith Rod break down machines are used to draw non-ferrous wire rods. Zenith machinery are noted for their durability and productivity. Numerous machines are in regular use around the globe, This machine was specifically designed for high speed production of wire where floor space is limited. The Zenith step cone type rbd is supplied with 4 three step drawing capstans, a finishing capstan and 13 die positions as standard. The use of AC inverter will give a wider finishing speeds. Drafting is at a constant 20.6%. The machine is constructed of a rigid fabricated housing comprising of four Drawing capstan shafts. The drawing capstan is supplied with three diameter steps. All pull-blocks including the capstan shaft assembly are completely enclosed. All dies are located inside the machine and spray lubrication of the wire and drawing capstan is employed, the dies being lubricated by jets at entry and exit. This is a product between Step cone type and tandem type rod break down machine. The Zenith step cone type rbd is supplied with 6 two step drawing capstans, a  finishing capstan and 13 die positions as standard. The use of AC inverter will give a wider finishing speeds. Drafting is at a constant 20.6%. The machine can also be supplied in configuration of 9Die and 11Die. Modular design enables this machine to be supplied with 7, 10, 13 or 16 dies, dependent on the required duty. . The drawing capstans can be fitted with replaceable HCHCR or Tungsten Carbide coated rings.Tandem type machines are ideal for the drawing of high quality copper, aluminium and aluminium alloy.The drawing and the finishing capstan have a diameter of 450mm.Each drawing capstan is offset progressively along the wire line to provide a nearly straight wire entry into each die.Die holders are fully adjustable to the natural arc of the wire. The finishing die holder is of the motorised revolving type. Facilities for driving a  Drive  arrangement for continuous annealer are provided at the rear of the capstan shaft.The motor is positioned behind the machine and is connected by flexible couplings to an internal gearbox. Spray lubrication of the die holder and drawing capstan is employed on this machine. Dies are being lubricated by jets at entry and exit. Feed and drain connections are provided for connection to a lubricant storage system (which is not supplied).Standard equipment includes an inching pedal stretching the length of the machine and a broken wire switch. The Trolley Rod Breakdown machine is available with 5/ 6 die positions for the production of  railway contact wire. The machine is versatile with die provision for a grooved attachment at the fifth and sixth die position to impart groove in the conductor. The drawing capstans are driven by individual gearboxes connected to the main drive motors.Drafting can be changed to suit round or trolley wire sections by changing the relative block speeds. The drawing capstans are each mounted on a reduction gearbox and the gearboxes are all supported on an individual single rigid baseframe. The  motor and gearbox are mounted separately.The main machine is enclosed with a steel guard and the access to the drawing capstans is by a   front guard. Specification Of Cone Type RBD • Maximum Entry• 9.5mm aluminium• 8.0mm copper• Finish Diameter• 1.5mm to 4.1mm diameter• Maximum Finishing Speed• 25 m.p.s• Motor power• 150Hp – 300Hp   Specification Of Double Tandem Type RBD • Maximum Entry• 9.5mm aluminium• 8.0mm copper• Finish Diameter• 1.5mm to 4.1mm diameter• Maximum Finishing Speed• 25 m.p.s• Motor power• 150Hp – 300Hp

This machine was specifically designed for high speed production of wire where floor space is limited. The Zenith step cone type rbd is supplied with 4 three step drawing capstans, a finishing capstan and 13 die positions as standard. The use of AC inverter will give a wider finishing speeds. Drafting is at a constant 20.6%. The machine is constructed of a rigid fabricated housing comprising of four Drawing capstan shafts. The drawing capstan is supplied with three diameter steps. All pull-blocks including the capstan shaft assembly are completely enclosed. All dies are located inside the machine and spray lubrication of the wire and drawing capstan is employed, the dies being lubricated by jets at entry and exit.

The OTO type continuous wire drawing machine has the characteristics of simple structure, low cost, and easy operation, and it is suitable for drawing a variety of low,medium and hi-carbon material, especially for mild steel wire, spring steel wire,  welding wire and copper wire aluminum wire, etc.   Scope Of Application: Welding wire, welding electrode, galvanized iron wire, binding wire, copper wire. Usage: The set of the machine is ideal equipment for drawing wire stock of high, medium and carbon steel, as well as copper, aluminum and alloy. The machines are supplied for drawing wire in the factories such as steel wire factory, metal mesh factory and nail making factory etc. Structure: The equipment consists of main reduction gear box.die casing box, drawing capstan  and electrical control system. The drawing blocks are vertically fixed in fabricated mild steel body. The gears are lubricated with oil. In order to lower residual heat on the surface of the block, the drawing capstans and die boxes are water cooled and air cooled Machine Features Each unit of OTOmachine is equipped with diebox.The drum interior water-cooling is designed with high efficiency circulation and spiral, fully filled water paths.The dieboxes employs a forced and direct circulation water cooling system.This model is suitable for wire coiling operations for low/middle/high carbon wire.Transmission System –Worm and Worm wheel type gear systemsMode of speed adjustment AC frequency conversion control   Optional Features Stripper blockRotating die holder Soap boxes with stirrersDie take- up cassettesDust suction systemsEnvironmental guardingWire diameter measuring heads

The OTO type continuous wire drawing machine has the characteristics of simple structure, low cost, and easy operation, and it is suitable for drawing a variety of low,medium and hi-carbon material, especially for mild steel wire, spring steel wire, welding wire and copper wire aluminum wire, etc.

zenith weldaids limited has consolidated its place among the most important companies in the design, production and assistance of drawing of all types of metal wire, with specialisation in co2 welding wire. Wet drawing lines, wire pay-offs, take-ups and copper- plating tanks are all part of the exclusive series of advanced technology offered by zenith, with increasing quality and skill since 1989 static vertical pay off it is used to unwind the carbon steel(wr3m) wire rod for the dry drawing.this equipment permits to load the coils without stopping the dry drawing line. spool pay off the pay off consists of a welded frame and a pair of opposed hardened steel pintle mounted in substantial frame support. The inboard pintle will be fixed axially. A pneumatic disc brake is incorporated for holding the bobbin steady when stationary. the outboard pintle is fitted with a “live” centre which can be moved axially by pneumatic means to open and close the pintle. When the spool is in position, the “live” pintle is locked in position so the spool is held even if the electricity or air pressure fails.a pneumatic pusher is included to facilitate the loading of the empty reel.the payoff reel and wire line is totally guarded and fitted with mechanically interlocked safety switches. as a pre drawing capstan with accumulation and overhead deviation transfer systems(oto) the capstans and the drawing dies are water cooled. the die holders are combined with lubricant boxes and are adjustable in order to exactly regulate the wire running direction. the machine body is made up of  heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. wet wire drawing machine: the wet draw machine is a slip type, wire drawing machine which has become the standard of the industry for the production of welding wires.the wire  enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. final die is rotating type.• max. Inlet wire diameter: 2.0mm• min. Outlet wire diameter: 0.8mm• number of drafts: 11• max. Speed: 12 m/s• submerged horizontal tungsten carbide coated /brazed cones wire drawing system• final rotating die system and rest fixed dies• toothed v-shaped belt transmission• standard motor power: 60hp• possibility to skip drafts high speed copper coating tank zenith supplies high speed six chambered copper coating tanks made up of pp and frp. In order to achieve high speed continuous production of copper coated mig welding wires. features• material to be treated: welding wire, t.s. 100 kg/mm² max, carbon content = 0,06÷0,15%• wires range: from 0,8 to 1,2 mm• wire speed: 12 m/sec. Max process:first chamber-water wash to eliminate left over lubricant and absolute cleaning of wiresecond chamber – pickling type of bath h2so4+h2othird chamber-water wash to eliminate acid coming from second chamberfourth chamber-coppering: 400 litres, type of bath cuso4+h2so4+h2ofifth chamber-water washsixth chamber-lubricant for pinch/skin pass

The wet draw machine is a slip type, straight line wire drawing machine which has become the standard of the industry for the production of carbon and alloy steel wires along with non ferrous wires. The wire enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. Optionally the machine is equipped to spray wet-lube directly into the die and onto the drawing capstans By doing this we do not have to wait for the tank to fill before we can start the line. The exit die is fully adjustable in all directions for easy setting of cast and helix. The machine can be connected to a central lubrication system. The fill and drain of the drawing compartment is quick and ergonomic ensuring a simple and mud-free die replacement. The machine can be supplied with pre drawing blocks for better accumulations Zenith production range includes wire drawing machines with 2, 4 or 6 independent cone arrangements with a range of 7 to 24 dies, for a finished wire diameter down to minimum 0,12mm

Material : Cu./AI.

We have completed our high-quality product range for mechanical descaling with this technically improved machine. Our new product is best suitable for cleaning low and high carbon as well as stainless steel wires.It is equipped with  sanding belts as well as with a counter bearing. These improved features leading to much lower flyer speeds and a perfect support for the bearings. Additionally, the Sanding belt Descaling Machine comes with standard AC motors and a round housing design avoiding dust deposits and providing a clean grinding zone. Sanding belts of any grade may be used and in combination with our wet coating unit, it provides a perfect combination for preparation of wire surfaces; best suitable for drawing with up to 13 drafts at a maximum drawing speed up to 20 m/s. In summary, the improved features of our Sanding Descaling Machine result in much less wear and tear of the major machine components, such as bearings, rubber coated rollers etc. for an extended life-span of your equipment. We have completed our high-quality product range for mechanical descaling with this technically improved machine. Our new product is best suitable for cleaning low and high carbon as well as stainless steel wires. Reverse Banding Descaling • wire dia from 5,5 up to 9 mm• easy handling, no manual prebending of wire rod necessary, pneumatic or hydraulic - Optional• rolls made with inserts of tungsten carbide-optional Grinding Machine • wire diameter 5,5 - 9,0 mm• wire passing speed max. 2,4 m/s• adjustable flyerspeed• adjustable belt speed• dustproof design• silent designAn advanced "Sanding belt Descaling Machine" recently invented by zenith Brush Descaling Machine • 4 linear moving brushes• constant brushing pressure • high tool-life of the brushes due to optimal utilization• wire dia up to 10 mm (optional max. 16mm)• scale collection with central scale screw conveyor  

Dead Block Coilers or Continuos Coiler are used for taking up wire and are placed behind the wire processing lines. The wire is coiled up on  baskets. The speeds are automatically adjusted to the machines placed in front. Coiling capstan dia   300 - 900 mm Ø Wires 0,9 - 8,0 mm Machine Features • For low, medium, high carbon or stainless steel wire• Horizontal or vertical axis capstan setup• Tilted turntable or elevator type pattern laying system• wide range of wire diameters• bigger coil weight

Single- block wire drawing machines can be supplied in various model sizes and either with single draft , double draft or triple draft(triple die for aluminium rod). According to purpose of utilization they consist of finishing capstans or as pre- drawing capstans. The machine body is executed in heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. The capstans are driven by high capacity worm gears.

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