Pressure Controller
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PRC has designed & developed a complete solution for heavy presses (Pneumatic) manufacturers & users for their pressure controlling problems. It is very challenging to maintain predetermined pressure in the presses to produce a good quality product. Many times product is rejected due to increase or decrease in pressure which costs to manufacturer very high.
Independent electronic module for die cushion & counter balance
Due to manually controlled pressure by regulator of cushion & counter balance the following drawbacks has removed by using above automatic pressure controlling system.
Cushion
Production Was Less (Due To High Pressure Setting Time).
Production Rejection Was High (Due To Not Exact Setting Of
Pressure As Components Were Required.
Hard In Machining. (High Cushion Impact On Slide, Due To
High Cushion Pressure)
Not Proper Shape of Component. (Due To Less Cushion Pressure)
Counter balance
Motor Taking High Current When Balance Pressure of
Counter Is High. Motor Taking High Current When Balance Pressure of
Counter Is Low. Slide Coming Down May Cause Of Accident, Due To
Not Proper Counter Balance Pressure As Per Slide And Die Weight.
Automatic pressure controller
Easy To Set Pressure for both Cushion and Counter Balance. Set Both Pressure as Per Component’s Requirement Onceand Forget It. High Production and No Rejection. Less Power Consumption. Improve Product Quality And Do Safe Production.
Features:
Designed to suit the Indian environmental conditions
Inexpensive in comparison to other solutions
Precision & accurate pressure setting
Wide application range
Reliable & dependable
User friendly with standard warranty
Customized solutions available
Standard Specifications:
Application – Suitable for presses (Die Cushion & Counter Balance)
Machine controller – HMI touch screen
Screen size – 4.3”
ADC – 24 bit
Power supply – 220 V AC, 50 Hz (± 10%)
Front panel – Touch screen, ON & OFF push button
On screen display – Real time clock with date provided
Settable parameters – High & low limits for die cushion & counter balance separately
Protection – Password protection
Data storage – Through built in memory
Data transfer – Through USB device
Rear panel – Phoenix connectors provided to connect input source
Measurement – Measuring pressure in Bar
Analog Input – Two Analog inputs for Strain Gauge type Pressure Transducer.
Digital Inputs – 8 Digital Inputs.
Outputs – 8 Relay outputs for Machine operation.
Function mode – Auto & Manual.
Calibration – Simple calibration procedure for Pressure Transducer.
Keypad – Menu driven on screen data feeding
Controller – Two independent controllers for Cushion & Counter Balance.
...more
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