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ROLL COMPACTOR
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Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.Salient features In Compliance with cGMP guidelines. Contact Parts are made of S.S. 316 except rollers. Very compact design available in Plain, Water Jacketed or Flameproof Model. Screw is driven through AC Variable Frequency Drive. Safety slipping clutch between gearbox and feed screw. ELNP (Electro less Nickel Plating) or hard chrome plated with mirror finished compacting rolls made of tools steel. Rolls drive through twin's shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. Pre-Compression chamber guides the products to roll without any slippage or leakage. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning. A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, and forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. Electrical interlocking between main roll drive and fixed screw drive. Water jacketing arrangement. (optional) Hydraulic power pack system for Rear Roller. (optional) AC Variable frequency drive for Rollers. (optional)
ROLL COMPACTOR
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The process of compaction is used to increase the bulk density of fine powder particles. This is achieved by passing them between closely held rollers to form solid compact sheet. The compaction process can be affected by roll surface and diameter, peripheral speed, separating force or pressure capabilities, feed screw and basic compaction characteristics of the material being used. Powder material properties can be improved by addition of a suitable binder, which facilitates better bonding between particles and keeps the production of fines to the minimum. Salient Features : Design conformance to cGMP Very compact design available in Plain Model Feeder Screw is driven through AC variable drive & Safety clutch provided between gearbox and feed screw. Rolls drive through twin shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with s steady torque loading. Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material. Compacting rolls sleeves are made out of Alloy steel, hardened to 55 HRC approximately and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. Scrapper assembly also designed to dismantle for ease of cleaning. Pre-compression chamber guides the powder without any slippage or leakage. Control panel with swing arm consisting of ON/OFF Push Buttons, Forward/Reverse switch, Ammeter, RPM indicator for roll and feed screw, speed regulator for feed screw and emergency stop with all safety measures are provided. Extra power control panel is fitted on the machine with main switch. Machine supplied with corrugated roll surface as Standard. Why to compact? To increase bulk density To achieve uniform particle sizes To improve solution and dispersion rates To achieve better granulation of sieve analysis To reduce process cost To control the production of dust To produce uniform blends or mixture Optional Features : Water jacketed design for extremely heat sensitive products SS 316 made pre-densifier screw Flame proof motor Roll Surface – smooth / knurled and briquetted.
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ROLL COMPACTOR
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We are considered as one of prominent Roll Compactor Manufacturers in the national and international markets. Our Roll Compactor is fabricated from high grade raw materials that offer high strength to the structure. Description : Our Roll Compactor is used for densification and granulation of powder formulated in Pharmaceutical Industry, Food Industry, Chemical Industry, and so forth. It is easy to clean thereby easily gets ready for product change over. Subsequently, it also prevents contamination and other side effects of blending products. We provide Roll Compactor in two models that is plain as well as water jacketed. Our water jacketed model is aptly designed for heat sensitive products that can be compressed without distorting their physical and chemical properties. Herein, hot, cold water, any other sort of liquid, or steam at low pressure can be distributed for absorbing or ejecting heating from a product. The jacketing is provided in process sensitive area like bowls hopper, rolls, and so on. It ensures quick release of coupling through non-return valve that prevents spillage of water by hopper and bowl for cleaning and sterilization. Salient Features : RDRC 200/50 & 200/75 GMP modelEnclosed with SS304 covering and frame work which assure easy cleaningCompact designAll indicators and controls of the compactor are permanently built-in such as on/off feeds screw, on/off rolls, ammeters for rolls, main switch forward, reverse switch, feed screw, emergency stop, etcRolls move by twin shaft gear box consists of speed drive unit that is further coupled to it through using a flexible coupling that assure of synchronized roll having steady torque loadingScrew is compelled by variable drive safety sleeping clutch inserted in between the gear box and feed screwFeed screw and main roll drives are electrically interconnectedCheck plates ensure sealing of roll and feeding deviceTwo piece assemblies of compacting head assure for easy dismantlingParts exposed to wear are fabricated from hardened steelPre-Compression chamber helps the powder to avoid any leakagePre-densifier screw is in conical or cylinder shape that is made of AISI SS-304 quality materialThe densifier is perfectly polishedRoll sleeves are keyed into shaft which prevent against axial slipping through bolts and thrust platesScrapper Assembly can be releasedCompacting rolls sleeves are fabricated from tool steel which is hardened to 55 HRC approx
ROLL COMPACTOR
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ROLL COMPACTOR
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ROLL COMPACTOR, Alluminium Tube Filling and Sealing Machine
ROLL COMPACTOR
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ROLL COMPACTOR, single punch tablet press, Punches, PHARMA PUNCHES & DIES
roll compactors
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