Continuous annealing furnaces are designed for the processing of SS or Copper wire, rod, strand, strip and tube products.These furnaces are ideally suited for copper, copper alloy, nickel, nickel chrome, titanium, stainless steel and refractory metals. The Furnaces are Gas Fired or Electrically Heated In case of gas fired furnace no of small Therm Process Make gas burners are provided to achieve excellent temperature uniformity.
Continuous annealing furnaces are designed for the processing of SS or Copper wire, rod, strand, strip and tube products.These furnaces are ideally suited for copper, copper alloy, nickel, nickel chrome, titanium, stainless steel and refractory metals. The Furnaces are Gas Fired or Electrically Heated In case of gas fired furnace no of small Therm Process Make gas burners are provided to achieve excellent temperature uniformity.
The walking beam furnace allows the product to be heated from all sides, where a walking hearth furnace only allows product to be heated from top
• The walking hearth furnace allows the charge to be transported through the furnace by lift and shift mechanism.
• There is no major mechanism difference between walking hearth and walking beam furnace.
Attractive Features
Simplicity of Design and Ease of Construction
Very effective heating and soaking of billets.
Ability to cater for different billet sizes (within limits), negligible water cooling energy losses and no physical markings on charge.
The walking beam furnace allows the product to be heated from all sides, where a walking hearth furnace only allows product to be heated from top
• The walking hearth furnace allows the charge to be transported through the furnace by lift and shift mechanism.
• There is no major mechanism difference between walking hearth and walking beam furnace.
Attractive Features
Simplicity of Design and Ease of Construction
Very effective heating and soaking of billets.
Ability to cater for different billet sizes (within limits), negligible water cooling energy losses and no physical markings on charge.
The walking beam furnace allows the product to be heated from all sides, where a walking hearth furnace only allows product to be heated from top,The walking hearth furnace allows the charge to be transported through the furnace by lift and shift mechanism. There is no major mechanism difference between walking hearth and walking beam furnace.
The walking beam furnace allows the product to be heated from all sides, where a walking hearth furnace only allows product to be heated from top,The walking hearth furnace allows the charge to be transported through the furnace by lift and shift mechanism. There is no major mechanism difference between walking hearth and walking beam furnace.
This melting and holding furnace is designed for continuous operation and is suitable for aluminum die casting aluminum casting industries, Equipped with” Therm Process’s Super Low Speed Luminous Flame Burners” in the melting furnace. Electric heaters are used in the holding furnace.No Hard Oxidation Material, the temperature in the holding chambers is kept at about 50° c higher than that of molten metal. This minimizes possibility of formation of hard oxidation of material caused by over temperature condition.
This melting and holding furnace is designed for continuous operation and is suitable for aluminum die casting aluminum casting industries, Equipped with” Therm Process’s Super Low Speed Luminous Flame Burners” in the melting furnace. Electric heaters are used in the holding furnace.No Hard Oxidation Material, the temperature in the holding chambers is kept at about 50° c higher than that of molten metal. This minimizes possibility of formation of hard oxidation of material caused by over temperature condition.
Continuous annealing furnaces are designed for the processing of SS or Copper wire, rod, strand, strip and tube products.These furnaces are ideally suited for copper, copper alloy, nickel, nickel chrome, titanium, stainless steel and refractory metals.
Therm Process's Annealing Furnace features heavy-duty construction, an energy saving combination of fiber and brick insulation, precise temperature control and requires minimal maintenance.
Continuous annealing furnaces are designed for the processing of SS or Copper wire, rod, strand, strip and tube products.These furnaces are ideally suited for copper, copper alloy, nickel, nickel chrome, titanium, stainless steel and refractory metals.
Therm Process's Annealing Furnace features heavy-duty construction, an energy saving combination of fiber and brick insulation, precise temperature control and requires minimal maintenance.
Continuous annealing furnaces are designed for the processing of SS or Copper wire, rod, strand, strip and tube products.
These furnaces are ideally suited for copper, copper alloy, nickel, nickel chrome, titanium, stainless steel and refractory metals.
Therm Process's Annealing Furnace features heavy-duty construction, an energy saving combination of fiber and brick insulation, precise temperature control and requires minimal maintenance.
The Furnaces are Gas Fired or Electrically Heated In case of gas fired furnace no of small Therm Process Make gas burners are provided to achieve excellent temperature uniformity.
In case of electrical heating type the heating elements are provided with either circular type or in grooved refractory. The design of heating element is very vital for long and trouble free life.
Therm Process provides low watt density elements in the electric furnace.
Continuous annealing furnaces are designed for the processing of SS or Copper wire, rod, strand, strip and tube products.
These furnaces are ideally suited for copper, copper alloy, nickel, nickel chrome, titanium, stainless steel and refractory metals.
Therm Process's Annealing Furnace features heavy-duty construction, an energy saving combination of fiber and brick insulation, precise temperature control and requires minimal maintenance.
The Furnaces are Gas Fired or Electrically Heated In case of gas fired furnace no of small Therm Process Make gas burners are provided to achieve excellent temperature uniformity.
In case of electrical heating type the heating elements are provided with either circular type or in grooved refractory. The design of heating element is very vital for long and trouble free life.
Therm Process provides low watt density elements in the electric furnace.
We have successfully designed, installed & commissioned roller hearth furnaces. Basic specifications include -capacity - 1500 kg hr,charge - cs tubes for bright annealing,charge size - 25 to 100 mm od x 3 to 8 mm thk.
We have successfully designed, installed & commissioned roller hearth furnaces. Basic specifications include -capacity - 1500 kg hr,charge - cs tubes for bright annealing,charge size - 25 to 100 mm od x 3 to 8 mm thk.
Heating Furnace are used for reheating of billets. Charging may be done as cold charging or hot charging. We have supplied , erected & commissioned these furnaces all around the world in the capacity range of 10 TPH to 65 TPH. These are suited for MS, CS, SS & Special alloy steels.
Heating Furnace are used for reheating of billets. Charging may be done as cold charging or hot charging. We have supplied , erected & commissioned these furnaces all around the world in the capacity range of 10 TPH to 65 TPH. These are suited for MS, CS, SS & Special alloy steels.
Re - Heating Furnace are used for reheating of billets. Charging may be done as cold charging or hot charging. We have supplied , erected & commissioned these furnaces all around the world in the capacity range of 10 TPH to 65 TPH. These are suited for MS, CS, SS & Special alloy steels.
Re - Heating Furnace are used for reheating of billets. Charging may be done as cold charging or hot charging. We have supplied , erected & commissioned these furnaces all around the world in the capacity range of 10 TPH to 65 TPH. These are suited for MS, CS, SS & Special alloy steels.
Details :
For Waste heat recovery the Recuperator is provided in the flue duct between furnace & chimney
By passing combustion air through recuperator , air can be preheated before entering furnace from burner.
It is a special purpose counter flow or cross flow energy recovery heat exchanger.
It is possible to recover 60-70 % of the waste heat and preheated air upto 150 to 500 °C
Details :
For Waste heat recovery the Recuperator is provided in the flue duct between furnace & chimney
By passing combustion air through recuperator , air can be preheated before entering furnace from burner.
It is a special purpose counter flow or cross flow energy recovery heat exchanger.
It is possible to recover 60-70 % of the waste heat and preheated air upto 150 to 500 °C
Very popular in steel industries for Rolling Mill & Re- Rolling Mill. Relatively low installation and maintenance cost compared to moving hearth furnace,Possible to push the charge (Billets Ingots) along skids with water cooled supports that allow both the top and bottom faces of the charge (Billets ingots) to be heated.
Very popular in steel industries for Rolling Mill & Re- Rolling Mill. Relatively low installation and maintenance cost compared to moving hearth furnace,Possible to push the charge (Billets Ingots) along skids with water cooled supports that allow both the top and bottom faces of the charge (Billets ingots) to be heated.
ery popular in steel industries for Rolling Mill & Re- Rolling Mill.
• Relatively low installation and maintenance cost compared to moving hearth furnace
• Possible to push the charge (Billets / Ingots) along skids with water cooled supports that allow both the top and bottom faces of the charge (Billets / ingots) to be heated.
ery popular in steel industries for Rolling Mill & Re- Rolling Mill.
• Relatively low installation and maintenance cost compared to moving hearth furnace
• Possible to push the charge (Billets / Ingots) along skids with water cooled supports that allow both the top and bottom faces of the charge (Billets / ingots) to be heated.
Therm Process has been continuously providing a comprehensive range of Industrial Burner,Depending upon the various applications in Furnaces, Boilers, Bake Ovens and type of fuels used for Ignition.
Therm Process has been continuously providing a comprehensive range of Industrial Burner,Depending upon the various applications in Furnaces, Boilers, Bake Ovens and type of fuels used for Ignition.
Therm process is pleased to introduce New Oxygen washing control system to save costly Oxygen / Argon / Nitrogen
Process
Normally Oxygen washing operator cannot see Argon / Nitrogen purging process as both are on opposite side of Laddle.Oxygen washing operator does not know if porous plug is cleaned or not hence keeps Oxygen flame “ON”Thereby damaging costly refractory & causing wastage of Oxygen.
Similarly Argon / Nitrogen purging process is not sure whether the plug is cleaned, hence keeps unnecessarily Argon supply “ON”
The stopping of Oxygen & Argon is mostly carried out by assumptions & approximation.
Improvement
A Control box is provided with valves to regulate Argon / Nitrogen flow.Existing Argon / Nitrogen line shall be connected to control box inlet & outlet shall be connected to Ladle porous plug point.A flow switch & Argon solenoid valve is provided in control box.When plug is cleaned the Argon / Nitrogen flow starts. This gives flasher signal to Oxygen washing operator to stop. The signal also stop Argon gas automatically through solenoid valve.
AdvantagesReduced Oxygen consumption at washing by 20%.Unnecessary erosion of Refractory is eliminated.Reduced Argon / Nitrogen consumption by also 50%.Operator Firendly.
Therm process is pleased to introduce New Oxygen washing control system to save costly Oxygen / Argon / Nitrogen
Process
Normally Oxygen washing operator cannot see Argon / Nitrogen purging process as both are on opposite side of Laddle.Oxygen washing operator does not know if porous plug is cleaned or not hence keeps Oxygen flame “ON”Thereby damaging costly refractory & causing wastage of Oxygen.
Similarly Argon / Nitrogen purging process is not sure whether the plug is cleaned, hence keeps unnecessarily Argon supply “ON”
The stopping of Oxygen & Argon is mostly carried out by assumptions & approximation.
Improvement
A Control box is provided with valves to regulate Argon / Nitrogen flow.Existing Argon / Nitrogen line shall be connected to control box inlet & outlet shall be connected to Ladle porous plug point.A flow switch & Argon solenoid valve is provided in control box.When plug is cleaned the Argon / Nitrogen flow starts. This gives flasher signal to Oxygen washing operator to stop. The signal also stop Argon gas automatically through solenoid valve.
AdvantagesReduced Oxygen consumption at washing by 20%.Unnecessary erosion of Refractory is eliminated.Reduced Argon / Nitrogen consumption by also 50%.Operator Firendly.
Pit Type Furnace
Pit Furnaces are used for variety of Heat Treatment Processes
Commonly used for tempering of Automobile parts and Annealing of M.S. wire.
Mode of Heating - Electrical / L.D.O. Fired/ Gas Fired
Pit Type Furnace
Pit Furnaces are used for variety of Heat Treatment Processes
Commonly used for tempering of Automobile parts and Annealing of M.S. wire.
Mode of Heating - Electrical / L.D.O. Fired/ Gas Fired
Pit Furnaces are used for variety of Heat Treatment Processes, Commonly used for tempering of Automobile parts and Annealing of M.S. wire.Mode of Heating - Electrical L.D.O. Fired Gas Fired, Capacity - 300 Kg to 3 Tons.
Pit Furnaces are used for variety of Heat Treatment Processes, Commonly used for tempering of Automobile parts and Annealing of M.S. wire.Mode of Heating - Electrical L.D.O. Fired Gas Fired, Capacity - 300 Kg to 3 Tons.
Secondary Business TypeManufacturer / Exporters / Wholesale Suppliers
Opening Hours
SUN : Closed
MON : 9:30 AM - 6:30 PM
TUE : 9:30 AM - 6:30 PM
WED : 9:30 AM - 6:30 PM
THU : 9:30 AM - 6:30 PM
FRI : 9:30 AM - 6:30 PM
SAT : 9:30 AM - 6:30 PM
Leading Manufacturer & Supplier of Industrial Furnaces & Burners We provide range of innovative thermal process systems with computer aided - microprocessor based process controls, energy saving equipment, automatic material handling system and environment as well as user friendly combustion systems. All our products are fabricated at our sophisticated manufacturing unit which is equipped with all the modern machines. This facilitates a rapid rate of production without compromising on the quality of the products. We are able to manufacture and supply a wide range of Industrial Furnace, Industrial Burners, Re-Heat Furnaces, Pit type Furnaces, Blue Flame Gas Burners, Walking Hearth Re-heat Furnace and Continuous Wire Annealing Furnace. We also offer Solution Annealing Furnaces, Gas/Oil/Dual Fuel Burners, Roller Hearth Annealing Furnaces and Hardening/Tempering Furnaces. Our efficient and diligent team of experienced employees are well trained to operate these equipments to obtain optimal production. The quality analysts carefully monitor each stage of the production process to ensure that quality of the products is maintained. Our Mission "Be the market leader in the design, production and service of furnaces and burners by focusing our resources on the development of new technology to meet our customers specifications." Our Infrastructure Our sophisticated infrastructure has an in-house manufacturing unit which is equipped with all the latest machines and tools in order to facilitate a rapid rate of production. Use of latest technology and machines enable us to fabricate products which match the high international standards. Our team of technicians and engineers has requisite expertise in handling the entire production process. We regularly check the quality of the products in our in-house quality control laboratory to ascertain that there are no flaws or defects. Some of the machines used in the production process are as follows: 1. Lathe machine 2. Cutting machine 3. Drilling machine 4. Milling machine 5. Special purpose machine Our Team The biggest asset of our organization is the skilled and experienced manpower that assists us in carrying out our business ventures. Our employees have years of valuable experience to their credit which enables them to perform their duties efficiently. These experienced professionals comprehend to the need of our clients and thereby, enable us to be a front runner in this domain. The key members of our organization are: 1. Procurement agents 2. Engineers 3. Fabricators 4. Design engineers 5. Production managers 6. Quality inspectors 7. Supervisors 8. Logistics & transportation personnel 9. Warehouse managers 10. Sales & marketing personnel Moreover, we also conduct frequent trainings for our shop floor workers in order to keep them up to date with the latest market trends and technologies. This would help them in developing a product efficiently. Quality Assurance Quality has been our guiding mantra for success. We manufacture the products strictly in accordance with the international quality standards. The raw material is purchased from reputed vendors, which goes through quality tests before being sent to fabrication. Our quality analysts conduct regular checks to avoid any defect in the furnaces and burners. The various parameters on which our products are checked are as under: 1. Design 2. Technical accuracy 3. Strength 4. Performance Why Us? We are engaged in designing and manufacturing high quality industrial furnaces and burners. Our organization has built a reputation by offering high quality products while being economically viable. Some of the factors that give our organization a competitive edge over our peers are as follows: 1. Well equipped manufacturing facility 2. Superior quality products 3. Experienced workforce 4. Timely delivery