Fluid Bed Dryer Dealers

  FLUID BED DRYER MACHINE: Fluid bed dryer machines and equipment specially designed Liquid Bed Processing includes quick drying, cooling and agglomeration of particulate materials. It is perfect for warmth delicate and non heat touchy items in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. The Fluid Bed Dryer have a bed of strong particles which are fluidized by passing a surge of air upward through an extraordinarily structured punctured sheet. The upward speed of air is so kept up in order to somewhat lift the strong particles and get them under way. This movement can be used to achieve blending just as forward development of the solids particles. The air is warmed and the procedure tourist evaporates the liquid and dries the solids. Fines get agglomerated to bigger granules particles in this way giving vast size The machine is structured with right volume of bowl, air speed, heading and the temperature of the spotless delta air is kept up all through the fluidization, hindering, and development chambers, filtration region, pitch of the punctures of the plate at the base of item holder, the watertight fluidization space by appropriate fixing, material of the channels and procedure controls with electrical and pneumatically. The uniform drying is accomplished by uncovering the full surface of each molecule of the strong mass to the approaching high speed tourist. Choice for the procedure parameters are constrained by utilizing most recent PLC controls with HMI contact screen along these lines making gear operationally sheltered and killing the likelihood of human blunder. The procedure consistency with group records is kept up for each clump without fail. The gear can be inbuilt CIP framework gives an altogether cleaned hardware for each cluster disposing of tainting of ensuing groups. STRIKING FEATURES : Configuration is cGMP - Current Good Manufacturing Practices consistence. All contact parts AISI 316 and non contact parts AISI 304. Single piece development with Integrated impeding extension chamber cum channel sack lodging Cluster type dryer with accessible limit 30 kg to 500 kg. Cluster estimate Pneumatic Sealing of Filter Bag and Product holder by inflatable silicon elastic cylinder. Delta Air handler with Air Filter-Micro, HEPA and Heat Exchanger Steam or Electric. Fumes air blower with dynamic parity fan. Worked in Explosion vents and disconnection valve ensure gear. Programmed Temperature controls for Inlet Air and process duration controls. Launderable channel media, FDA endorsed. Auto pneumatic channel pack shacking framework. Inspecting pot on item holder. Electric and Pneumatic controls board. DISCRETIONARY FEATURES : Extra Product holder. Advance PLC controls with contact screen Twofold output AHU with Dehumidifier. Steam or Electric Heater Fumes AHU with Filter Silencer at fumes blower. CIP - WIP framework. Blast evidence engine and push catch. Strong stream recognition System. Differential Pressure measure for channel. Standard model machine with contact parts in S.304 and Non contact parts epoxy painted. SECURITY FEATURES : Item Bowl interlocking system. Programmed Temperature and controls, Process cycle controls. Blast fold guarantee at impeding chamber. Safe earthling framework for static current. Gaseous tension change introduced to guarantee weight is in breaking point. Over-burden transfer Protection and Emergency stop catch.

We are the credible Manufacturer, Exporter and Supplier of Fluid Bed Dryer from Gujarat (India). Precisely engineered and produced using high-grade stainless steel, our FBD (Fluid Bed Dryer) is corrosion resistant, robust, durable and performance oriented. It is widely used in pharmaceutical industry owing to its ability to dry granulated materials from wet granulation. For price quotes, stay assured to get what’s the best in market.Features : Optional single piece retarding chamber and finger bag chamber with imported inflatable seals Optional hinged swing type retarding chambers Bucket type bottom chamber above ground level Spray granulation Pneumatic lifting & locking for product container with retarding chamber Heating by electricity (upto 120 KG models only), steam / thermic fluid OR diesel oil / LPG gas fired hot air heating   Systems with stainless steel heat exchangers Fully automatic bag shaking Intrinsically safe earthing arrangement Inlet-air filtration system with 0.3 micron hepa filters Rear chamber with heating coils and air inlet filter modules to be mounted in remote areas Fan motor unit to be mounted in remote areas Stainless steel interconnecting duct lines with flanges for connecting remote mounted heating and fan motor modules Noise level below 90 DB with specially designed silencer Microprocessor based control panels with time v / s temperature controls, batch programming, batch data printout. Other details: Model : 10, 30 ,60 ,120 ,200 ,300, 400, 500 Drying capacity per batch : 10 / 15,30 / 40,60 / 75,120 / 150,200 / 250/ 300 / 350,400 / 450,500 / 550 Product container volume (liters) : 30,100,200,440,670,1000,1330,1660 Motor (hp / kw) : 2 / 1.5,5 / 3.7,10 / 7.5,15 / 11/ 20 / 15,25 / 18.5,30 / 22.5,40 / 30 Heating load (kw) : 9,18,30,60

Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of the material to be dried, thus causing it to fluidize. The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent escaping of particles from the machine. FEATURES In compliance with cGMP guidelines Modular Design Uniform Drying with reducing Drying time Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container Online Sampling Device (optional) Fully Automatic Operation through Programmable Logic Controller (optional) Product Container with Stirrer (optional) Flameproof Construction (optional)

The “Amesto PharmaTech” Fluid Bed Dryer Has Adopted New Concept Of GMP Regulation With Improved Performance (drying Time Is Much Less Than The Conventional Model) Minimum Involvement Of Manual Labour Simplified Maintainance And Utilise Modular Construction Techniques To Provide Flexible Installation Options. The Process Unit Is Two Piece Made Of SS-304 / 316 Stainless Steel. Through Mixing Of Dry Powders, Agglomeration And Drying Are Carried Out In One Unit Of “Azesto Pharmatech” Fluid Bed Dryer. SALIENT FEATURES:- Process Unit The Process Unit Is Two Piece, Made Of Stainless Steel Of SS-304 GRADE.  All Process Contact Parts Are Made Of SS-304 Grade.  The Finish Employed Externally Will Be All Welds Ground Back And Polished Into The Surrounding Materials.  All Of The External Surfaces Of The Dryer And All Non Contact/sight Parts Will Prepared With A Uniform Fine Texture Matt Finish.  All Of The Product Contact Surface (SS-304) Are Mirror Finished.  Particular Attention Has Been Paid To Reduce Any Source Of Material Entrapment By Mirror Polishing Flush All Welds To Create Crevice Free Profiles Both Internally And Externally.  The Expansion Chamber Containing The Filter Finger Bags & Dished End Are Made Of Single Piece Construction From SS-304 / 316 Quality Steel. Below That Is The Retarding Chamber Made Out Of S.S. 304 Retarding Chamber Is Locked With The Explosion Chamber By Means Of Clamps.The Length Of The Retarding Chamber Is Such Designed , Thereby Providing Extra Large Heat Exchange Are Which Exposed Each And Every Particle Or The Charged Batch In The Fluidized Air Resulting In Instant Drying  Specially Designed Base Is Provided For Air Vortex Effect And To Give Added Strength.  A Central Drain Is Provided In The Base To Release Wash Water. Bowl / Pro Duct Container Product Bowl Is A Conical Shaped Manufactured Form SS-304 Grade Stainless Steel Having Stainless Steel Mesh Support Along With Fine Finish Air Mesh.  The Product Container Trolley Is Of Tubular Construction Made Form SS-304 Pipe Mounted On Polypropylene Castor Wheel (2nos Fixed & 2nos. Swivel For Maneuverability ) Which Imparts Rigidity To Carry The Product Container With The Charged Load.  The Batch Loading Capacity Is Always Higher In Case Of “Azesto Pharmatech” Fluid Bed Dryer, Because Of Better Fluidisation By Varying The Frequent Shaking Of The Finger Bags. Shaking Period Vary Depending On The Nature Of Products. Rubber Gasket A Solid ‘D’ Shaped Food Type Silicon Rubber Gasket Is Provided In The Groove Of The Flanged Joint (between The Product Container And The Retarding Chamber) To Prevent Any Leakage Of Air With Fines During Operation. Uniform Lifting Of Container Product Container Is Lifted By Specially Designed Arrangement With The Help Of One Centrically Fitted Pneumatic Cylinder Which Ensures Uniform Lifting Throughout The Periphery Of The Container Which Ultimately Gives Uniform Upward Pressure To The Solid ‘D’ Shaped Rubber Gasket, Thereby Preventing Any Leakage During Operation. Auto Shaking Device Pneumatic Cylinder Is Used For Auto Shaking Device Of The Finger Bags Is Mounted On The Body And Is Fitted With A Wire Rope Made Out Of S.S. 304 Guided By Pulleys Thus Rendering The Shaking Extermely Efficient. It Also Brings Down The Finger Bags To Such A Level That These Can Be Inspected Very Easily Form The Bottom Of The Retarding Chamber. If The Shaking Is Not Efficent , The Particles Will Be Retained In The Finger Bags And There Will Be No Proper Fluidisation Resulting In Formation Of Lumps In The Products Container. Air Handling Unit Blower And Filter With Heating Arrangement Are Housed In The Rear Chamber . They Can Also Be Housed The Services Zone To Avoid Sound Pollution As Well As To Avoid Interference Of The Maintenance People In The Production Zone. Blower Centrifugal Type Blower Fan With Dynamically Balanced Impeller And Backward Curved Blades. All Stainless Steel Construction. Direct Coupled Non—flameproof Electric Drive. Anti – Vibration Mounting And Independent Sub-supportframe. Air Filter Free Standing Unit Constructed From Aluminium Anodisedl Frame Work (SS-304) With Doubled Skinned Panels. All Wallpanels Are Cross Based For Added Strength . Quick Release Panels Provided For Inspection And Maintenance Access.The Air Intake Section Has A Full Face External Flange For Attachment Of Angle Intact, Or And Extended Inletair Duct.Inlet System Comprssiong Of 20Micron Washable Filter. Followed By 5 Micron Prefilter, Then Pass Through , Heating Coil Section Containing A Full Air Duct Steam Operated Heater Battery, Constructed With Stainless Steel Tubes And Headers And A Steel Casing (SS-304). The Moving Process Air Passes Through The Steam Heater To Achieve The Desired Temperature. To Match The Inlet To The Processing Unit. PT 100 Temperature Sensing Probe Will Be Fitted Into The Air Transtion Duct And Will Be Connected Upto The Control Panel. Explosion Vent As Per International Practices The Equipment Is Provided With A Rapture Disc As Measures Of Explosion Vent, Tested At 2 Bar Pressure, Mounted On The Side Of The Dryer. Earthing Device A Std Designed Earthing Device Spring Type Is Provided With The Dryer However Intrincically Safe Earthing Device With Low Voltage Relay Is Also Available. Electro Pneumatic Control Panel A Free Stading Steel Control Panel Having The Following Controls. Inlet Air Temperature Controller.  Exhaust Air Temperature Indicator  Product Bowl Lifting & Lowering Valve.  Process Air Damper Regulation  Blower Motor, Start & Stop.  Compressed Air Pressure Quages.  Filter Bag Shaking Timer  solenoid Valves Etc. Programme Logic Control System Semi-automated And Fully Automated PLC And PLC / PC Control System Are Available For Selection At An Appropiate Level Of Additonal Cost. (OPTION)

We make us of only experts' certified packaging material to meet the personalized and standard packaging requirements of the clients. Rest assured us for the packaging of the products. We are immensely recognized for delivering the orders within the stipulated time frame and at desired Ahmedabad(India). It is most suitable for drying granulator,crytalline,coarse or similar material. It is designed to dry phramaceutical,fine chemicals, dyes, food and allied products. The non flameproof blower motor is available. It is requires less floor space compare to tray dryer. There is no loss of heat. Full safety provided with the machine. FBD is low noise level and high productivity. FBD is made S.S 316,304 and uniform drying OPTINAL Gmp model. Online sampling. Pneumatic shaking system. Gmp model. Online sampling. Pneumatic shaking system. It is most suitable for drying granulator,crytalline,coarse or similar material. It is designed to dry phramaceutical,fine chemicals, dyes, food and allied products. The non flameproof blower motor is available. It is requires less floor space compare to tray dryer. There is no loss of heat. Full safety provided with the machine. FBD is low noise level and high productivity. FBD is made S.S 316,304 and uniform drying Other electrical voltage & frequency It is most suitable for drying granulator,crytalline,coarse or similar material. It is designed to dry phramaceutical,fine chemicals, dyes, food and allied products. The non flameproof blower motor is available. It is requires less floor space compare to tray dryer. There is no loss of heat. Full safety provided with the machine. FBD is low noise level and high productivity. FBD is made S.S 316,304 and uniform drying

Tablet Coating Machine, Rotary Tablet Machine, Mass Mixer Machin

Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of the material to be dried, thus causing it to fluidize. The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent escaping of particles from the machine. FEATURES In compliance with cGMP guidelines Modular Design Uniform Drying with reducing Drying time Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container Online Sampling Device (optional) Fully Automatic Operation through Programmable Logic Controller (optional) Product Container with Stirrer (optional) Flameproof Construction (optional) # The blower motor of higher capacity will be required in machine ifsupplied with HEPA, Scrubber & ducting length above 5 meters.

DESCRIPTION :   FBD 30 FBD 60 FBD 120 FBD 200 FBD 250     Capacity Of Dryer In kg/lt :     At 0.6 Bulk Density 25 -40 50 - 70 120 -150 200 - 220 250 - 270     Working Capacity of :     Product Container In Lit 50 100 200 330 415     Total Volume Of Product :               Container in ltr 100 200 400 600 800     Blower Motor HP 5hp 10hp 15hp 20hp 25hp     Heater Load 18kw 36kw 54kw  54kw  54kw     Steam 25kg  55kg 110kg 180kg  240kg     Consumption Kgs Heating :     Capacity In KCL/HR 11610 23220 38700  77400 96750     Space Required App 5(L)x 5(L)x 6(L)x 6.5(L)x  6.5(L)x     (Dimension In Feet) 3.5(W)x 4(W)x 5(W)x 5.5(W)x 5.5(W)x     Hight 9 10 11 13 15            

ACMEFIL Fluid Bed processing includes Drying as well as granulation, agglomeration and coating of particulate materials. It is designed to uniform drying of the material at low temperature and is ideal for a wide range of both heat sensitive and non-heat sensitive prodcts for low moist powder. In case of fluid bed coater cum granulator, agglomeration and granulation may be performed in a number of ways depending upon the feed to be processed and the product properties to be achieved. Fluid bed coating of powders, granules involves the spraying of a liquid on the fluidised powder under strictly controlled conditions. We offer fluid bed drying system made up of S.S.304 / S.S. 316 with GMP standards. The complete unit is supplied with suitable motor, blower, filters, filter bag, & control panel. Heating system will be provided as per customer requirement i.e. Steam / Electric Heating system and any other. Salient Features Availabale capacity of Fluid Bed Dryer is 2.5 Kgs to 300 Kgs. Time, space, energy and labour saver Automatic shaking arrangement Safe earthing device with low voltage relay Design confirming to cGMP norms and its documentation Flame proof electrical PLC for automation and control Single piece construction with modular type design HEPA Filtration system Dehumidification of inlet air Solid Particle Flow Monitor Sampling port on product container   Vibratory Fluid Bed Dryer - Continuous type These driers have a bed of solid particles, which are fluidized by passing a stream of air or gas upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids. The air or the gas is heated and the heat is utilized to dry the solids. Fines get agglomerated to larger particles thus providing large size granules. A vibratory motor can also be used to provide a mechanical forward motion to the fluidized solid particles. APPLICATIONS OF FLUID BED DRYER VIBRATORY TYPE Fluid Bed dryers have universal applications like: Chemical Industry Pharmaceuticals Industry Bio-Chemicals Industry Polymer Industry Food and Dairy Products Industry

Fluid Bed Dryer High Precision Fluidize Fast Drying & Agglomerating Process Technic Application & Process : Prism Fluid Bed Processing involves fast drying, cooling and agglomeration of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Food and Dairy Industries. The Fluid Bed Dryer have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size The machine is designed with correct volume of bowl, air velocity, direction and the temperature of the clean inlet air is maintained throughout the fluidization, retarding, and expansion chambers, filtration area, pitch of the perforations of the plate at the bottom of product container, the leak-proof fluidization space by proper sealing, material of the filters and process controls with electrical & pneumatically. The uniform drying is achieved by exposing the full surface of every particles of the solid mass to the incoming high velocity hot air. Option for the process parameters are controlled by using latest PLC controls with HMI touch screen thus making equipment operationally safe and eliminating the possibility of human error. The process consistency with batch records is maintained for every batch every time. The equipment can be inbuilt CIP system gives a thoroughly cleaned equipment for every batch eliminating contamination of subsequent batches. Salient Features : Design is cGMP - Current Good Manufacturing Practices compliance. All contact parts AISI 316 & non contact parts AISI 304. Single piece construction with Integrated retarding expansion chamber cum filter bag housing Batch type dryer with available capacity 30 kg to 500 kg. Batch size Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube. Inlet Air handler with Air Filter- Micro, HEPA and Heat Exchanger Steam or Electric. Exhaust air blower with dynamic balance fan. Built in Explosion vents and isolation valve protect equipment. Automatic Temperature controls for Inlet Air and Process cycle time controls. Washable filter media, FDA approved. Auto pneumatic filter bag shacking system. Sampling pot on product container. Electric and Pneumatic controls panel. Optional Features : Additional Product container. Advance PLC controls with touch screen Double scan AHU with Dehumidifier. Steam or Electric Heater Exhaust AHU with Filter Silencer at exhaust blower. CIP - WIP system. Explosion proof motor and push button. Solid flow detection System. Differential Pressure gauge for filter. Standard model machine with contact parts in S.304 & Non contact parts epoxy painted. Safety Features : Product Bowl interlocking mechanism. Automatic Temperature & controls, Process cycle controls. Explosion flap ensure at retarding chamber. Safe earthling system for static current. Air pressure switch installed to ensure pressure is in limit. Overload relay Protection and Emergency stop button.

Fluid Bed Multi Technology FBMT Special Features 2 bar sock resistance construction. All contact parts made out of SS316. All motor are of flameproof. Inside of the all contact parts will be @ mirror finish and outside of all contact parts @ matt finish. Rh trans-meter at AHU. Inlet, outlet & product bed temperature sensors. Differential pressure trans-meter for Filter bag & differential pressure gauge for Hepa filter at AHU. A.C. Frequency drive for all motors. Sampling port at product container. Quick opening system for container sieve. CIP port and nozzles. Material charging ports , suitable for gravity and vacuum. PLC based power panel with touch screen based operating panel for automated process controls. Wash water drain port with valve at inlet plenum. All rubber gaskets of silicon. All light and sight glass with T/C clamp facility.  Pneumatic inflatable gaskets at bottom and top of the product container,  top of the expansion chamber and for air discharge bag sealing. CGMP construction. Optional Feature Which will be provide at extra cost, If Required : Dew Point Sensor at inlet air duct, instead of Rh sensor at AHU.  Velocity Trans-meter for CFM measurement. Differential Trans-meter instead differential pressure gauge at AHU and Differential Pressure Trans - Meter for container sieve.  Jacketed Vessel instead of non jacketed. (for Solution Preparation.). Flameproof Motor & Flameproof enclosure for panel for Solution Preparation Vessel.  Wet Scrubber at exhaust air.  Steam & Chilled Water Controlling Valve.  Peristaltic Pump of Master Flex-USA make instead of Indian make.  Flow Meter at Solution Spray System. [ Emersion make ( USA ) – Coriolis Type.] Flameproof/Weatherproof Enclosure for Touch Screen. Additional Duct per 1 Meter – Non insulated / Insulated.  Solid flow monitoring system. Reduce capacity bowl for top spray & bottom spray.

Fluid Bed Dryer available from R&D Capacity 5 Kg. to 120 Kg. with SS 316 Contact Parts for Drying of material with 70 to 80 degree temperature & conver into uneven size granules.