Fluid Bed Dryer Dealers in Thane

Specifications Fluid Capsule Bed Dryer widely used in the fields of pharmaceuticals, bulk drugs, dyes & chemicals industries POWERTECH INDUSTRIAL EQUIPMENTS Offer - Fluid Capsule Bed Dryer About POWERTECH INDUSTRIAL EQUIPMENTS Powertech Industrial Equipment, have brought in both experience and the requisite skills into the organization. Owing to the hard work and efforts put in by these professionals, Powertech Industrial Equipment are able to design and develop a broad range of Hydraulic Products. Clients can contact us for availing Double Door Autoclaves, Lab Autoclaves Autoclave and Steam Sterilizer, Beveling Machine, Condenser and Boiler Tube Cleaners, Tube Installation Tools, Hydraulic Cylinders, Oil Seal, Bolting Tools, Silicon Rubber Sheet, Rubber Gasket, Rubber Sheet and Steam Sterilizer. In our product line, we also have Hydraulic Products like Hydraulic Nut Sterilizer, Hydraulic CNC Chuck, Hydraulic Cylinders and Hydraulic Power Packs. All these products are appreciated for features like sturdy built, compact design, anti-corrosive body and ease of installation and usage. POWERTECH INDUSTRIAL EQUIPMENTS also deals into: # Machinery and Accessories.

  The Fluid Bed Dryer manufactured by us is ideal for the rapid, even drying of chemical, pharmaceutical and food product. FBDs are the state of the art drying units comparable to any internationally made FBDs, with all the features available. Our FBDs are built with a working pressure of 3.0 Bar at 800c.   The in-house innovation team has been able to enhance the drying capabilities of our FBDs by 18 - 20% thus resulting in lesser drying time, giving a better shelf life to the product. The air handling unit has been designed keeping in mind, tool less construction for ease in cleaning / replacing the filter assembly. The finger bag assembly is with quick release clamps for easy removal and fixing of the finger bag. The machine has been designed ergonomically resulting in ease of operation.   OPERATION Fluid Bed Dryer is designed to introduce the hot air stream at the /base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked into the unit.  This hot air stream expands the material at certain velocity and creating turbulence in the product.  The phenomenon is known as fluidisation and offer conditions which are almost for drying. Fluidisation produces full agitation of solid particles by hot air, heat transfer is extremely high and uniform.  The product is dried fast without appreciable loss of heat.  Filter bags prevent particle escaping from the dryer.   APPLICATION :-   1) PROCESS UNIT   The process unit is single pieces welded design, made of stainless steel of SS. All process contact parts are made of SS - 316. The finish employed externally will be all welds ground back and polished into the surrounding materials. All of the external surfaces of the Dryer and all non contact/sight parts will prepared with a uniform fine texture matt finish. The entire product contact surface is mirror finished. Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally. The expansion chamber containing the filter finger bags & dished end are made of single piece construction from SS 316 quality steel. Below that is the retarding chamber made out of S.S. 316 Retarding chamber is locked with the explosion chamber by means of clamps. The length of the retarding chamber is such designed , thereby providing extra large heat exchange are which exposed each and every particle or the charged batch in the Fluidized air resulting in instant drying. Specially designed base is provided for air vortex effect and to give added strength. A central drain is provided in the base to release wash water.       2) BOWL/ PRO DUCT CONTAINER   Product bowl is a conical shaped manufactured form SS-316 grade stainless steel having stainless steel mesh support along with fine finish air mesh. The product container Trolley is of Tubular construction made form SS-304 pipe mounted on polypropylene castor wheel (2nos fixed & 2nos. Swivel for maneuverability) which imparts rigidity to carry the product container with the charged load. The batch loading capacity is always higher in case of Fluid Bed dryer, because of better fluidisation by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of products.           3) RUBBER GASKET       A solid ‘D’ shaped food type silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.       4) UNIFORM LIFTING OF CONTAINER       Product container is lifted by specially designed arrangement with the help of one centrically fitted pneumatic cylinder which ensures uniform lifting throughout the periphery of the container which ultimately gives uniform upward pressure to the solid ‘D’ shaped Rubber Gasket, thereby preventing any leakage during operation.       5) AUTO SHAKING DEVICE       Pneumatic cylinder is used for auto shaking device of the finger bags is mounted on the body and is fitted with a wire rope made out of S.S. 304 guided by pulleys thus rendering the shaking extremely efficient. It also brings down the finger bags to such a level that these can be inspected very easily form the bottom of the retarding chamber. If the shaking is not efficient, the particles will be retained in the finger bags and there will be no proper fluidisation resulting in formation of lumps in the products container.       6)AIR HANDLING UNIT       Blower and filter with heating arrangement are housed in the rear chamber. They can also be housed the services zone to avoid sound pollution as well as to avoid interference of the maintenance people in the production zone.   BLOWER   Centrifugal type blower fan with dynamically balanced impeller and backward curved blades. All Stainless steel construction. Direct coupled none—flameproof electric drive. Anti –vibration mounting and independent sub-support frame.   Air filter   Free standing unit constructed from aluminium anodised frame work (SS-304) with doubled skinned panels. All wall panels are cross based for added strength. Quick release panels provided for inspection and maintenance access. The air intake section has a full face external flange for attachment of angle intact, or and extended inlet air duct. Inlet system consists of 20 Micron washable filters, Followed by 5 micron prefilter, then pass through, heating coil section containing a full air duct steam operated heater battery, constructed with stainless steel tubes and headers and a steel casing (SS-304). The moving process air passes through the steam heater to achieve the desired temperature. to match the inlet to the processing unit. PT 100 temperature sensing probe will be fitted into the air Transition duct and will be connected up to the control panel.       7) EXPLOSION VENT       As per international practices the equipment is provided with a rapture disc as measures of explosion Vent, Tested at 2 Bar pressure, mounted on the side of the dryer.               8) EARTHING DEVICE       A std designed earthing device spring type is provided with the dryer however intrinsically safe earthing device with low voltage relay is also available.       9) ELECTRO PNEUMATIC CONTROL PANEL       A free standing steel control panel having the following controls.   Inlet air temperature controller. Exhaust air temperature indicator Product bowl lifting & lowering valve. Process air Damper regulation Blower motor, start & stop. Compressed air pressure Gauges. Filter bag shaking timer Solenoid valves etc.       In Fluid Bed Dryer, temperature distribution throughout the product is uniform and the heat transfer rate is very high.  Due to the reduced drying time high production rates are achieved.   As the product is in close contact with the drying air at low temperature, and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products.  Due to the continuous movements of product during drying, lump formation, case hardening etc. are minimised.   The Fluid Bed Dryer are most suitable for drying, granular, crystalline, coarse or similar material in pharmaceutical, fine chemical, fine chemicals, dyes, food, allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty  materials.     Salient Features   Tri level filtration using 20 micron for Pre Air filtration 5 micron for Secondary Air filtration. 0.3 micron for Final Air filtration through HEPA. Air Dehumidification on special demand. Inlet / Outlet dampers have proportional control valve. Proportional control temp controller. Inlet / Exhaust Location: Several alternatives to suit customer requirements. Wash in place. Control By PLC monitor with printer as optional.   Specially designed explosion flaps. 2 Pneumatic Cylinders 1 for the Bag Up and Down movement and the other for Impact Bag Shaking. Specially designed Broken Bag Detector. Double skinned SS 304 AHU with a built in Face and By Pass damper for ± 1° Temperature control. Specially designed anti static anti sparking blower. High static high efficiency blower installed. Ergonomically mounted observation windows provided for viewing drying operation.  

Fluid bed drying is a commonly used process in pharmaceutical industry due to its highly efficient drying of granulated material obtained from wet granulation. The drying is achieved through a combination of moisture diffusion from the solid material to the heated air stream and the removal of that moisture by forced air convection. The product to be dried is transformed into low expanding fluidized bed with the aid of drying air added from below by means of specialized inlet air distributor. In this condition, the particles are isolated from one another and kept in constant motion. The high specific surface of the fluidized product helps great amounts of heat transfer. Inflatable gaskets for product container top, bottom and filter housing sealing. Auto shaking of filter bag at settable intervals. Online sampling of product. Automatically controlled by pass. Integrated cleaning system for WIP & CIP. PLC based control for recipe administration and visualization. Vertical explosion design. Explosion proof and pressure shock proof design.

Fluidised Bed Dryer (FBD) Machineansons Fluidised Bed Dryer (GFBD) is a top choice for fast and uniform drying of a multitude of products. The GFBD is widely used in the pharmaceutical, chemical, food and allied industries to reduce the moisture/solvent content of particulate materials. The smart system combines best-in-class features with an intelligent automation platform to deliver reliable, safe, and sustainable performance over decades. Our equipment is installed in manufacturing facilities regulated by US-FDA, UK-MHRA, EMA, WHO-GMP, Japan-PMDA, SAHPRA, MCC, TGA, MOH (various countries) and others. Upon request, our equipment is engineered to conform to CE, UL, ATEX, ISO, IEC norms. The GFBD can be designed to code for shock pressure resistance up to 12 Bar.  

In Fluid Bed Dryer, the material comes in close contact with the drying air at low temperature and for a short period and hence there are less chances of the physical and chemical properties of the productsmaterials changing during the process of drying as compared to Tray Dryer where the material is not in close contact with the Drying Air.

When the air velocity is low, the bed of solids remains still. As the air velocity increases, the particles on the upper part of the static bed begin to move and separate from one another. When the air velocity is further increased . all the particles begin to float The particulate bed is expanded and the movement of particles become an active formation of a mixture of air and particles. This gas­ solid mixture is called “Fluidised Bed”

Buyers can rely on us for on-time and safe delivery as we are aided by modern transit facilities. Our storage facility is capacious to maintain large stock. So, clients are free to approach us for urgent and massive requirements.Salient Feature : 5 kg to 500kg batch capacity. Available in GMP and Non-GMP Model (MOC: SS316 / SS304 / M.S). Pre air filtration by 20 micron filters and secondary by 5 micron filters, Final air filtration through HEPA (0.3 micron) filters (Optional). Intrinsically safe earthing system ensures complete elimination of static charge. On-line Sampling Port for easy sampling during operation. Pneumatically operated inflatable seals provided for filter bag and product container sealing with pressure switches & FRL to ensure fail safe operation. Top mounted pneumatic cylinder (directly coupled) for shaking (without wire rope system). (Optional) Heating mode Electrical / Steam & Thermic Fluid. Flameproof Motor with FLP Push Button and Flameproof Control Panel. (Optional)

Working Principle Air generated by the powerful blower is passed through a Fin tube radiator. The air which has now become hot is forced into the product container carries the product upward. This creates a very high fluidization effect, where each and every particle of the product comes into contact with the hot air. Due to this, heat transfer efficiency is increased and drying time is reduced considerably. The conventional method of drying products in Tray Dryers is rather Time Consuming & troublesome. They occupy large floor space. The product container shall have a Hollander weave mesh screen at the bottom. The container shall be mounted on a SS trolley with castor wheels which shall enable it to be moved around. The product container shall be lifted up to the SS 316 retaining chamber. It shall have an auto shaking device connected to the bags. All gaskets shall be of NeoPrene  Special Features of Vats & Vessels Fluid Bed Dryers Uniform & Rapid Drying. Occupies small Floor Space Absence of moving parts results in ease of maintenance. Capacity - 15 Kg. to 250 Kg Finger bag chamber with Fully automatic Bag Shaking Bucket type bottom chamber above ground level Pneumatic lifting & locking for product container with retarding chamber Fully automatic bag shaking Inlet-air filtration system with 0.3 micron Hepa filters Heating can be Electric Heating or Steam Heating Type.

We bring forth advanced range of Fluid Bed Dryers. Our Fluid Bed Dryers are known for their advanced features. There is no moving part inside the drying chamber of Fluid Bed Dryer, which makes its service highly reliable and accurate. These Fluid Bed Dryers are suitable for drying of materials in granular, powder and crystalline form by maintaining the standard moisture content of 20%. Fluid Bed Dryers offered by us are precision engineered and easy to operate. The Fluid Bed Dryers have become the demand of Pharmaceutical and Chemical industry. Features CGMP constructionModular constructionSampling deviceDished bottom for easy washingFLP lamp on main shellPLC control systemProduct container tilting arrangementAuto pneumatic shaking arrangementButter fly valves at inlet air and outlet air ductVery versatile Process EquipmentOptional heating media: steam, thermo, hot water, electric, hot air generator on LPGAll contact parts are SS 316 & non contact parts are SS 304Blower can be installed outside of production area reduces audio levelAir preparation unit to be located outside of production to keep utility outside of production areaQuick change toggle clamps for sieveBag shaking with telescopic cylinder no wire rope avoids wire rope shreddingBowl sealing with inflatable gasketsFully automatic operation based on PLC control/ without PLC controlMinimum handling and hygienic Tilting & lifting device for product container for easy handling Availability Capacity : From 2.5kg to 500kgFLP models availableMOC SS 304/316/326lCGMP with documentationMultiple installation options available Safety Is Assured By Explosion VentPositive Earthing DeviceExplosion vent is provided with rapture diskEnsures complete elimination of static charges Documentation Fluid Bed Dryer comes along with all documentation like DQ, IQ, OQ, and FAT as a part of standard procedure

The Fluid Bed Drying technique is deal for the rapid, even drying of chemical, pharmaceutical and food products. The material may be in granulater, power or crystalline form. Normally an initial moisture content upto 20% Is ideal but materials with higher initial moisture content can be dried successfully.

Batch Fluid Bed Dryer, Rotary Disk Atomizer, Lab Model Spray Drye

Fluid Bed Dryers / Cooler are widely used in the Industry for gentle drying / cooling of free flowing solids.In fluid bed systems, the material is fluidized with help of air stream using specially designed perforated plate. In addition to this, the fluidizer can also be made vibratory to assist the fluidization by imparting mechanical energy. Drying / Cooling media (Air / Gas) is admitted in the plenum below the perforated plate. Fluidized state enables intensive interaction & of the material & drying / cooling media (air / gas) takes place; hence high rates of heat transfer are achieved. Product residence time can be adjusted through adjustable discharge weir. Product Drying and cooling is possible in single unit.

Fluid Bed Dryer, Vacuum Tray Dryer, Vibro Sifter, Multi Mill, Paste Kettl

Pharmaceutical Fluid Bed Dryer, Ice Cream Plant Machine