Rapid Mixer Granulator Dealers in Ahmedabad

Multi Mill Machine, Tablet Coating Machine, Rotary Tablet Machin

Rapid Mixer Granulator is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm. SALIENT FEATURES : Dry Mixing approx 3 - 5 Mins Wet Mixing approx 5 - 10 Mins Wet Granulation approx    5 - 10 Mins Discharge approx    1-15 Mins Rmg Improved Processing :  Uniform distribution of all formulation ingredients. Short mixing and granulation time. Useful working capacity of upto 80% to 40% of bowl volume. Uniform granules by gentle processing. Wide range of applications. Easy scale up & Scale down between machine sizes. Bowl shape design to have no dead spaces. Rapid Mixer Granulator is designed to meet special needs of tablet manufacturing technology. This is achieved by reducing processing time, more homogenous mixing, Uniformity of Granule size and above all maintaining improved hygiene compliant to GMP norm. INTRODUCTION: Machine will be complete with Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel and the Control Panel. MIXING BOWL: The Mixing Bowl is cylindrical with a large diameter and flat base. The Top portion of the bowl is conical in shape to assist circulation of cohesive powders. The Bowl is fabricated from S.S. 316 Quality Stainless Steel with all internal and external surfaces polished to mirror finish.

Rapid Mixer Granulator that we make available is intricately designed for efficient mixing of granules. Owing to higher productivity and lower operating cost of our Rapid Mixer Granulator, it is extensively demanded in the international market. Buyers are free to place medium as well as bulk orders with us; we assure timely delivery. From Gujarat (India), we are the reputed Manufacturer, Exporter and Supplier of Rapid Mixer Granulator.Details : Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.

Rapid Mixer Granulator     Technical Specifications: Salient Features • Model is available from 3 liter to 1200 liter working capacity.• Fully automatic operation based on PLC control (optional).• Better productivity & lesser mixing time.• Contact parts are SS 316 / 316L.• Uniform mixing & granulation.• Less handling. More hygienic.• cGMP with documentation.• Pneumatically Operated Top Lid & Discharge

MIXING BOWL & COVER: S.S. 304 bowl design in three sections i.e Flat bottom, cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. In the rapid mixer granulator or super mixer granulator lid provided with vents, view ports & charging openings.

The rapid mixer granulator is comprehensively designed to achieve perfect mixing and consistent granules at a lower cost with higher productivity. The higher speed granulator by us has efficient mixing and enclosed control of granule size that eventually leads to rapid tableting speeds with improvised quality and least pitfalls. RMG is made to use for the making of wet mass, which is thereafter milled by blades to transform into consistent granules.High shear mixer granulator is a complete and sophisticated composition of mixing bowls, mixing blades, granulator, pneumatic discharge, motor, gear box, operating and the control panel. Process of Operation The super mixer granulator works on basically two factors to perfectly blend and mix together the granules. Firstly, spinning close to the bottom of mixing bowl under which the rapid mixer granulator spins close to the bottom of mixing bowl. Secondly the impeller in the whole mixture goes in a whirling-rising-tumbling motion that ensures a rapid and smooth distribution of all the dry parts. The big lumps that are formed during the wet mixing get broken down by a chopping tool that rotates at 1440/2880 RPM. The mixture is thereby discharged with the help of impeller that runs through the outlet. Characteristic features Specifically designed to meet the requirements of cGMP Comprehensive control panel configured with display system and timer All other contact and non contact parts are well furnished with stainless steel finish Components flexible for the cleaning purpose Pre-wired pneumatic and non pneumatic components for easier installation Discharge available on either side in accordance to the customer’s needs

Cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports & charging openings. The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box. The discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening. SPECIAL FEATURES: Air purged shaft seals eliminating powder entering the seal. Built in cleaning system for both shaft seals. Layouts to suit individual requirements possible. Machine can be provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature)Machine can be      provided with loading & unloading units to form an assembly line & reduce material handling (Optional feature) Fanner taper lock pulley on main drive to reduce vibration and better transmission efficiency. Main Bearing Housing provided with 3 nos Oil Seals and sleeve to minimize powder leakages / cross contamination. Main panel provided with pressure switch control for proper functioning of the machine at desired pressure of air only to prevent powder entry     into impeller and eliminates jamming of impellers. Circuit provided with interlock contactors so that chopper cannot operate directly, independently. Discharge plunger provided with 3 position solenoid valves to open and close at desired levels, thereby regulating the discharge and preventing    discharge of large lumps.   Pneumatic circuit provided with non return valve and water inlet./ outlet connections for facilitate washing of the main impeller assembly withou   dismantling, to facilitate faster change over.

We are a prominent Manufacturer and Supplier of Rapid Mixer Granulator, which is designed to achieve excellent mixing and consistency of granules. The best attribute of this Rapid Mixer Granulator is that it lowers the operating cost while ensuring higher productivity. Moreover, better mixing and closed control of granule size, which is contributed by Rapid Mixer Granulator, leads to faster tableting speeds with improved quality and least rejections. Model Available From 150/250/600 Liters capacity gross capacityRMG - With Right Side Discharge Valve Special Features Of Rapid Mixer Granulator Homogeneous binder distributionShort batch time and reduce cleaning timeMaximize CIP effectivenessAir purges sealing system for main stirrer shaft and granulator shaftAll internal contact parts are polished to the mirror finishPLC based operating panel for precise control of process & automationA high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.The seal housing and drive shaft may be flushed with cleaning water, which is then, drained away from the machine through built in drain tubesGranulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaningAll moving part of the machine is totally enclosed to eliminate accidentThe machine cannot be started unless and until the mixer cover is properly closedAll contact parts are made out of SS304. SS316 provided on demand on extra costFlush wall type discharge valve eliminates pockets at the port of discharge valve Optional Facilities Available On Demand At Extra Cost Flameproof motors with flameproof operating panelDischarge provided on left or right side (as per granulation room layout) to suit client's requirementIPC Lifter or Vacuum Loading System for dust free material chargingGeneral Structure made out of completely from Ss304 material instead of SS304Cladding on mild steel structureWater jacketed product container with temperature sensor for productA.C. Frequency Drive for speed variation of Main Motor & Granulator MotorPneumatic system for opening and closing of the top lidTriclover ended connection on top cover for fitting of spray ball for inbuilt cleaningTriclover ended connection on top cover for fitting of spray nozzle for spray of bindersProxy for FBD bowl detection at discharge valveWet mill at discharge valveBinder spray systemOperating Panel

High Shear Mixer Granulator-HSMG Rapid Mixer Granulator - RMG High Performance Mixing and Wet Granulation Process Technic Application & Process : The High Shear Mixer Granulator used for process of fast dry & wet mixing, homogenizing, humidifying and granulating of the powder in Pharmaceutical, Chemical, Cosmetic, Food, Plastic, General Mixing Industries. High Shear Mixer Granulator series is characterized by the compact construction, modern design and all the user and maintenance friendly attributes which form the ergonomics design aspects are essential for a wide range of application. The High Shear Mixer Granulator performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The HSMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required. Salient Features : High speed mixing & granulating Design is cGMP - Current Good Manufacturing Practices compliance All Product contact parts AISI 316 & non contact parts AISI 304. Automated maxing and granulating process in single bowl. High Precision mixing and granulation with Short Batch Time, Problem free Cleaning and Residue Free Discharge. Unique design with four arm mixing impeller with blade angle to pushing product radically outward. Chopper blade designed to cuts lumps and make granules. Dual speed mixing impeller for mixing and intensify chopper for granulating. Flush fitting discharge plug is electro pneumatically operated. Air pursing for seal for both shafts. Optional Features : PLC Controls with HMI touch screen, Inline Milling at discharge, Variable speed drive for main impeller and chopper. Product bowl Jacketing for heating/ cooling and vacuumized mixing process. Binder adding by spraying system with peristaltic pump. Material charging by bin loader with IBC. Flame proof motor and electrical. Safety Features :   Total drive transmission system enclosed Limit switch installed in the top lid ensure lid is closed Air pressure switch installed to ensure pressure is in limit. Limit switch installed at discharge to ensure product container underneath of discharge. Overload relay Protection and Emergency stop button

  We are engaged in manufacturing, exporting and supplying superior quality Rapid Mixer Granulator that developed in close co-operation with the pharmaceutical and chemical industry. This granulator is manufactured using fine grade component and the advanced technology under the stern guidance of our experienced experts as per the international quality standards.   Product Description Rapid mixer granulator is designed to achieve excellent mixing and consistent granules at lower. Operating cost along with higher productivity, better mixing and closed control of granule size. Leads to faster table ting speed with improved quality and least rejections. Control panel is made up of S.S sheet metal. It is with special feature display system and micro processer with member keys. Display system consist of indicator lamps for compressed air supply, main motor, chopper motor, bowl lid limit switch and for closed pen status of discharge valve Specially designed bowl ensures constant flow of processing material there by reducing the process time have a short batch cycle time. SALIENT FEATURES Rapid graying mixer blade and the chopper blade gives a uniform and homogeneous product of even particle size without lumps. Dual speed for the main motor depending on the product to be mixer. All mechanical and electrical components are in assembled condition ready for operation. NOTE : Technical details, specification & designs are subject to change without any prior notice.

DESCRIPTION: - Machine Will Be Complete With Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel And The Control Panel.MIXING BOWL:-The Mixing Bowl Is Cylindrical With A Large Diameter And Flat Base. The Top Portion Of The Bowl Is Conical In Shape To Assist Circulation Of Cohesive Powders. The Bowl Is Fabricated From S.S. 316 Quality Stainless Steel With All Internal And External Surfaces Polished To Mirror Finish. TOP LID:- Pneumatically Open Able (except RMG 50 & 100LTRS) Type Lid Consists Of Charging Hole, Air Filter And Special Type Silicon Gasket. MIXING BLADE:- Mixing Blade Consisting Of Two Nos. Full And Two Nos. Half Blades Specially Designed For Intense Mixing. The Angles Of The Blades Are Such That Half Blades Lift The Material And Full Blade Pushes The Material. Continuous Action Of This With The Different Ingredient Immensely Mixes Thoroughly With Homogeneously. Mixing Blade Assembly Is Mounted On Main Shaft With Separate Bearing Housing Which Fully Eliminate Any Chance Of Cross Contamination Of Product With Any Lubricants. The Upper Portion Of The Housing Contains Specially Designed Teflon Seal Along With Air Purging Facility. Lower Stage Housing Contains Bearing Along With Oil Seals That Make It Completely Leak Proof. BEARING HOUSING:- The Bearing Housing Of The Main Shaft Connected To Gearbox By Means Of Heavy-duty Chain Coupling. Chopper Blade Assembly Consists Of A Separate Baring Housing Coupled To Motor By Means Of Flexible Coupling, With Teflon Impregnated Gland Packing And Air Seals. GRANULATING BLADE:- A High Speed Granulator Is Inserted Horizontally Through The Wall Of The Bowl To Assist Blending Of Powder And To Break The Lumps Of The Products In To Granules Of Required Sizes. These Lumps Are Formed While Wet Mixing.  DISCHARGE VALVE:- Machine Has A Side Discharge Outlet With Pneumatically Operated. The Discharge Valve Is Exactly Matching The Profile Of The Intervene Bowl With Perfect Sealing Arrangement. Pneumatic Cylinder Housing Is Specially Designed With Swivel Type Arrangement, Which Helps For Easy Cleaning. Safety Interlocks Are Provided To Discharge Valve As Well As Top Lid With Limit Switches. MACHINE BASE:- Rigid Machine Base Frame Made From M.S. Square Pipe Is Designed To Accommodate The Mixing Bowl And The Control Panel. The Motor V Belt Drive And Reduction Gear Are Also Housed In The Frame. The Machine Base Is Totally Enclosed And Removable Flush Type S.S Give Access To Motor Gearbox And Belt Drive Inside And Machine Base. Removable S.S. Cover Finished Mirroring Finish On All Side Of The Machine Base Frame. Inside Of The M.S. Base Frame Duly Epoxy Painted To Avoid Any Rusting. The Bottom Of The Base Frame Duly Covered With M.S. Sheet. So That Any Oil Or Dust From Belt Should Not Fall On The Floor. ELECTRIC CONTROL PANEL- MAIN PANEL :- All The Main Circuit Like Switchgears, Relays, And MCBs Etc. Will Be Contained In A S.S. Panel Box And Kept In Non Flame Proof Area.  PROCESS TIMER Hi-Tech Make Process Unit With Programmable Digital Timer, Auto Mode Indicating Lapsed/balance Time Etc.OPERATING PANEL An Operating Panel Mounted Near The Mixing Bowl For The Easy Operation In The Case Of NON FLP MOTOR. In FLP Only Flame Proof Operating Unit Provided Near The Bowl With Auto Manual Switch, Emergency Stop And Push Buttons For Main Motor, Chopper Motor Discharge Valve Open And Close, Ammeter For Main Motor And Chopper Motor. PNEUMATICS SYSTEMS The Machine Is Supplied With Duly Required Pneumatic Systems Of AIR MAX /FESTO/CAMOZZI Make. The Customer Has To Ensure, Supply Of Oil Free Compressed Air, Also Free From Any Other Possible Impurity, Which May Contaminate The Product. Air Filter And Air Water Separator Are Also Provided With The Machine. Pressure Regulator Is Provided To Regulate The Desired Air Pressure. The Systems Is Suitable To Accept An Input Air Pressure Of 7kg/cm2 To Be Terminated At ½" " BSP" Terminal. Air Lubricator Is Provided To Lubricate Solenoid Valves And Pneumatic Cylinders Is Incorporated In The System. PRESSURE SWITCHA Pressure Switch Is Incorporated In The Pneumatic Circuit To Ensure That Unless Required Minim Air Pressure Is Available In The System The Machine Cannot Be Started. And Once The Machine Starts And If Drop Below Pre-set The Value The Machine Stops Immediately. In Case The Flame Proof Machine The Pressure Switch Is Fitted In Main Panel. All M.S. Parts Will Be Cladded With SS 304Q Sheet And All SS Parts Will Be Polished To Smooth Surface. Standard Processing Duration : Dry Mixing Approx    3 - 5 Mins Wet Mixing Approx    5 - 10 Mins Wet Granulation Approx    5 - 10 Mins Discharge Approx    1-15 Mins Above Time May Vary From Material To Material. Rmg Improved Processing : Uniform Distribution Of All Formulation Ingredients. Short Mixing And Granulation Time. Useful Working Capacity Of Upto 80% To 40% Of Bowl Volume. Uniform Granules By Gentle Processing. Wide Range Of Applications. Easy Scale Up & Scale Down Between Machine Sizes. Bowl Shape Design To Have No Dead Spaces. Hi-Tech Mixer Granulator's Can Be Offered In 10Ltrs. R&D & 25Ltr. / 50Ltr. For  R&D Or Pilot Plants. The Process Parameters Derived In The Lab/Pilot Scaled Up Into Production Machines. These Machines Can Also Be Offered With PLC'S.

Since we have years of knowledge, our organization has arose as foremost suppliers of Rapid Mixer Granulator Rely on us! We pay utmost attention while transaction, be it online or offline, the financial operations are carried out only under the supervision of experts and professionals. Rapid mixer granulator is designed to achieve excellent mixing and consistent granules at lower. Operating cost along with higher productivity, better mixing and closed control of granule size. Leads to faster table ting speed with improved quality and least rejections. Control panel is made up of S.S sheet metal. It is with special feature display system and micro processer with member keys. Display system consist of indicator lamps for compressed air supply, main motor, chopper motor, bowl lid limit switch and for closed pen status of discharge valve Specially designed bowl ensures constant flow of processing material there by reducing the process time have a short batch cycle time. Salient Features : Rapid graying mixer blade and the chopper blade gives a uniform and homogenous product of even particle size without lumps. Dual speed for the main motor depending on the product to be mixer. All mechanical and electrical components are in assembled condition ready for operation.

Rapid Mixer Granulator (High Shear Mixer) available from 25 Ltrs. (10 Kg. to 300 Kg. (600 Ltrs.) for the mixing of Raw Material, Powder with additional of Binding & also we can spray liquid also in running mixing products.