Wire Machinery Dealers in Bulandshahr Road Industrial Area, Ghaziabad

Straight Line Wire Drawing Machines were developed for straight or deflection free drawing of wire to provide better drawability, lower frictional contact and lower operator interference. Theoretically there is no limit as far as the wire material or wire diameter is concerned to be drawn on these machines. ASSOMAC has pioneered to indigenously develop the Straight-Line Wire Drawing Machine Technology in India. Presently the range available is capstan diameter 900mm, 750mm, 600mm, 550mm, 500mm, 460mm, 400mm and 300mm for inlet wire diameter 16mm down to 0.5mm. Line speeds upto 25 Mtrs / Sec. These heavy Straight Line Wire Drawing Machines provide remarkable drawing performance for Low, Medium and High Carbon Steel Wire, Stainless Steel Wire and special Alloy Steel Wire and Non-Ferrous Alloy Steel Wire. This machine has a sensor roller between the drum and the next die such that the wire passes in contact with this roller. These rollers have sensors to detect the position of the arm and maintain tension on the wire by regulating speed of the drums. The drums of this machine are inclined to the vertical axis to effect fill on the drums. Principally this machine is best suited for thick wires. Features of Straight Line Wire Drawing Machine: Machines are built on modular structure, in combination of Blocks and do not require any special foundation. Better productivity due to higher drawing speeds, twist-free operation & better cooling. Easy operation and faster threading. High pressure Narrow gap, internal water cooling for high efficiency cooling of wire. High degree of reliability, low downtime due to lower no. of wear parts. Much better finish wire quality due to a gentler handling of the wire during the drawing process (less wire deviations, low torsion etc.) as well as an optimized wire cooling. Highly effective pneumatic braking system in case of emergency. Better environmental conditions due to increased dust protection. Greater flexibility and lower current consumption due to modern AC drive technology and efficient power transmission system. PLC based control with profibus digital communication and fault diagnostic system. Optional Fitment: Stripper Block Rotating Die Boxes Motorized Soap Applicator Die Boxes Die less drawing trough Rolling Cassette Laser wire diameter measurement system Dust Suction System Online Modem based PLC support

Backed by our in-depth industry expertise, we offer a superior range of WirePay Off Machines to our clients at industry leading prices. These are manufactured by using premium grade components and modern technologies. Our range is available in various specifications and extensively used in different industries.

zenith weldaids limited has consolidated its place among the most important companies in the design, production and assistance of drawing of all types of metal wire, with specialisation in co2 welding wire. Wet drawing lines, wire pay-offs, take-ups and copper- plating tanks are all part of the exclusive series of advanced technology offered by zenith, with increasing quality and skill since 1989 static vertical pay off it is used to unwind the carbon steel(wr3m) wire rod for the dry drawing.this equipment permits to load the coils without stopping the dry drawing line. spool pay off the pay off consists of a welded frame and a pair of opposed hardened steel pintle mounted in substantial frame support. The inboard pintle will be fixed axially. A pneumatic disc brake is incorporated for holding the bobbin steady when stationary. the outboard pintle is fitted with a “live” centre which can be moved axially by pneumatic means to open and close the pintle. When the spool is in position, the “live” pintle is locked in position so the spool is held even if the electricity or air pressure fails.a pneumatic pusher is included to facilitate the loading of the empty reel.the payoff reel and wire line is totally guarded and fitted with mechanically interlocked safety switches. as a pre drawing capstan with accumulation and overhead deviation transfer systems(oto) the capstans and the drawing dies are water cooled. the die holders are combined with lubricant boxes and are adjustable in order to exactly regulate the wire running direction. the machine body is made up of  heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. wet wire drawing machine: the wet draw machine is a slip type, wire drawing machine which has become the standard of the industry for the production of welding wires.the wire  enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. final die is rotating type.• max. Inlet wire diameter: 2.0mm• min. Outlet wire diameter: 0.8mm• number of drafts: 11• max. Speed: 12 m/s• submerged horizontal tungsten carbide coated /brazed cones wire drawing system• final rotating die system and rest fixed dies• toothed v-shaped belt transmission• standard motor power: 60hp• possibility to skip drafts high speed copper coating tank zenith supplies high speed six chambered copper coating tanks made up of pp and frp. In order to achieve high speed continuous production of copper coated mig welding wires. features• material to be treated: welding wire, t.s. 100 kg/mm² max, carbon content = 0,06÷0,15%• wires range: from 0,8 to 1,2 mm• wire speed: 12 m/sec. Max process:first chamber-water wash to eliminate left over lubricant and absolute cleaning of wiresecond chamber – pickling type of bath h2so4+h2othird chamber-water wash to eliminate acid coming from second chamberfourth chamber-coppering: 400 litres, type of bath cuso4+h2so4+h2ofifth chamber-water washsixth chamber-lubricant for pinch/skin pass

Wet MachinesMulti hold sub – merged type Wet Drawing Machine designed for all ferrous & non – ferrous metals in the range of 9/11/13/15/19/17/21/25 dies or as per Customer requirements with variable drives & speed. Rod Breakdown MachinesOur range of rod break down machine is manufactured as per the latest International usages. We also have facility to customize our range according to the client's requirements. These are available in various specifications, some of them are designed 9/11/13 die for aluminium and copper wires along with spooling machine and dead block coiler.

BLOCK AND COOLING SYSTEM : Drawing drums are forged alloy steel,fully hardened and ground.Surface hardness:58-60 HRC. Drums are internally water cooled with narrow gap system.Complete wetting of wall by highly tubulent motion of water,higher cooling effect with increasing drawing speeds. Drums are externally cooled by air from a single common blower through duct forming part of machine frame. DIES BOXES : Dies are direct water cooled from a separate manifold.Dies are loaded from top for quick fixing. Motorized rotating die holders can be provided; extra long to adopt standard pressure dies. Die boxes are equipped with motorized lubricant stirrer. Rotating die holders have single motor for stirrer and holder. Die boxes are adjustable in horizontal and vertical plane for cast and helix adjustment of wire. Die boxes are suitable for dry lubricants, large enough to store sufficient quantity of lubricant. SPEED CONTROL : Speed regulation of each block is achieved through self centering sensor arm on which the wire is guided. SAFETY GUARD : Well balanced sheet metal guards,with transparent shet/wire mesh to see through condition of machine,are provided. Guards are electrically interlocked not to allow running of machine with open guards. Sound proof guard for low noise level with suction of burnt powder can be provided. TRANSMISSION : Motion transmission from motor to block shaft is achieved directyl by V belt and pulleys or through helical gear arrangement. INTELLIGENT CONTROLS : Specially designed A.C. Three Phase Inverter Duty/Servo Motors L&T Supernova/Siemens 1ph7 constant torque upto base speed and constant power above base speed. Digital A.C. Three Phase Vector Flux Inverter Drives ABB ACS 800/Siemens Sinaemics provide the system with fastest communication through profibus. All blocks are working with a range of encoder feedback,thermal protection, flux vector controlled. The logic control is attained automatically by PLC system (siemens) automatically calculating reduction rate and mointoring all related dates. Utmost control flexibility allows any drafting programme and drum skipping. HMI displays all function data making it easier for the operator to take control of the machine during production. Displays and memorizes the fault for easy diagnosis. Can be interfaced with remote computer to collect all information. Cubicles are sheet steel enclosures with IP54 protection,duly power coated and with exhaust. Electric control system provides a smooth acceleration from zero to pre-selected value. Normal stop is attained with ramp down control within 15 to 30 secound. Emergency stop/quick stop is attained within 6 to 8 seconds. This can be achieved without a broken wire.

Our dedication towards innovation strengthens our commitment of providing precision engineered Wire Straightening & Cutting Machine. We design and develop Wire Straightening & Cutting Machine with a sole motive of meeting emerging requirements of steel making process. Our Wire Straightening & Cutting Machine is capable enough to cater to the needs of both small and large units.Features : Any length of wire can be cut manually Straightening function by several straightening blocks or through rollers Automatic cutting gauge to ensure requisite length Machines with automatic or semi- automatic operations Computer- controlled or programmed machines Sturdy construction Easy installation Smooth operations Rolling Wire Flattening Mill Accessories : Electric Motor and Switch Automatic Cutting Gauge Straightening Bushes and Cutting Knife Optional Accessories : PLC Based Machines Variable speed machine Longer Automatic Cutting Gauge Additional Straightening Bushes Cutting Knives Pay Off Multi Station Collection systems Application : Wire Straightening and Cutting Machines are used to straighten & cut wires

Rod Breakdown Machines, Wire Drawing Machines, Wet Drawing Machine

Wire Flattening Mills, Butt Welding Machines, Coil Binder

Rod Breakdown Machine, Wire Nail Making Machine, Nails Making Machin